Photo Realistic Rendering

MODELLING & ASSEMBLY OF AMERICAN CHOPPER

AIM :

To modelling and assembly of american chopper in solidworks 2020.

OBJECTIVE :

• Design the model of parts of american chopper
• Assemble the parts as one which modeled
• Create a photorealistic rendering of asembled parts of american chopper in photoview 360.

INTRODUCTION :

The following parts modelled for the chopper,

• Transmission Belt
• Kick stand
• Front fender
• Rear fender
• Chain
• Pedal
• Oil tank
• Front wheel
• Rear wheel
• Front Fork
• Chassis
• Engine
• Gas tank

1) Transmission Belt :

Belts are mechanical elements used for power transmission without phase shift. They are loops of flexible materials used to mechanically connect several rotating shafts, most often parallel. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Offset entities - Offsets 1 or more sketch entities by a specifed distance.
• BoseExtrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.

2) Kick Stand :

A kickstand is usually a piece of metal that flips down from the frame and makes contact with the ground. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Loft - Add material between 2 or more profiles to create a solid features.
• Cut extrude - Cut a solid model by extruding a sketched profile in 1 or 2 directions.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Dome - Add 1 or more domes to selected planar or non-planar faces.
• Split - Creates multiple bodies from single body.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.

3) Front Fender :

Front Fender is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire.used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Offset entities - Offsets 1 or more sketch entities by a specifed distance.
• Extended entities - Extend a sketch entities to meet another sketch entities.
• Trim entities - Delete the selected sketch entities.
• revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Dynamic mirror - Mirrors entities dynamically about the centerline.
• Split - Creates multiple bodies from single body.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.

4) Rear fender :

Rear Fender is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Offset entities - Offsets 1 or more sketch entities by a specifed distance.
• Extended entities - Extend a sketch entities to meet another sketch entities.
• Trim entities - Delete the selected sketch entities.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Split - Creates multiple bodies from single body.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Shell - Hollows out a part, leaving opening the faces you select,And creating thin-walled features on the reamining faces.

5) Chain :

A chain is a roller part that transfers power from the engine to the drive-wheel. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Blocks - create a new blocks to the sketch or drawing.
• Boss Extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Circular pattern - Pattern features, faces & bodies around the selected axis.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Body keep/delete - Deletes or keeps 1 or more solid & surface bodies.
• Mirror - Mirrors features, faces & bodies about a plane or a planar face.

6) Pedal :

Pedal which allows you to use safely and for you to step on for long time. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Linear pattern - Pattern features, faces & bodies in 1 or 2 linear directions.
• Dome - Add 1 or more domes to selected planar or non-planar faces.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Chamfer - Creates a bewel features along the edge, a chain of tangent edges or the vertex.

7) Oil Tank :

Oil tanks store fuel oil for heating systems on commercial and residential properties. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Combine - Combine 2 or more solid bodies.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Shell - Hollows out a part, leaving opening the faces you select,And creating thin-walled features on the reamining faces.

8) Front Wheel :

Wheel is a circular part which helps to move forward the vehicle from one place to another. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Cut extrude - Cut a solid model by extruding a sketched profile in 1 or 2 directions.
• Cut revolve - Cuts a solid model by revolving a sketched profile around an axis.
• Circular pattern - Pattern features, faces & bodies around the selected axis.
• Combine - Combine 2 or more solid bodies.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Chamfer - Creates a bewel features along the edge, a chain of tangent edges or the vertex.

9) Rear Wheel :

Rear Wheel is a circular part which helps to move forward the vehicle from one place to another. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Cut extrude - Cut a solid model by extruding a sketched profile in 1 or 2 directions.
• Cut revolve - Cuts a solid model by revolving a sketched profile around an axis.
• Circular pattern - Pattern features, faces & bodies around the selected axis.
• Combine - Combine 2 or more solid bodies.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Chamfer - Creates a bewel features along the edge, a chain of tangent edges or the vertex.

10) Front Fork :

The bottom part of the fork, which holds the wheel, fits over the tubes that connect the fork to the frame. When the fork moves up (when the bike hits a bump), the spring gets compressed and the piston forces fluid through the orifice. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Cut extrude - Cut a solid model by extruding a sketched profile in 1 or 2 directions.
• Cut revolve - Cuts a solid model by revolving a sketched profile around an axis.
• linear pattern - Pattern features, faces & bodies in 1 or 2 linear directions.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Dome - Add 1 or more domes to selected planar or non-planar faces.
• Body move/copy - Moves, copies & rotates solid & surface bodies.
• Project curve - projects the sketched curves onto a face or curve.
• Boss Sweep - sweeps a closed profile along an open or closed path to create a solid features.
• Mirror - Mirrors features, faces & bodies about a plane or a planar face.
• Combine - Combine 2 or more solid bodies.

11) Chassis :

Chassis is the main support structure of the vehicle which is also known as 'Frame'. It bears all the stresses on the vehicle in both static and dynamic conditions. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Project curve - projects the sketched curves onto a face or curve.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Cut extrude - Cut a solid model by extruding a sketched profile in 1 or 2 directions.
• Boss sweep - sweeps a closed profile along an open or closed path to create a solid features.
• Mirror - Mirrors features, faces & bodies about a plane or a planar face.
• Chamfer - Creates a bewel features along the edge, a chain of tangent edges or the vertex.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Dome - Add 1 or more domes to selected planar or non-planar faces.
• Split - Creates multiple bodies from single body.
• Combine - Combine 2 or more solid bodies.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.

12) Engine :

An engine is a machine designed to convert heat energy into mechanical energy by the use of petrol &diesel. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Boss extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a solid features.
• Revolve - Revolve the sketch or selected sketch contours around the axis to create a solid features.
• Circular pattern - Pattern features, faces & bodies around the selected axis.
• Linear pattern - Pattern features, faces & bodies in 1 or 2 linear directions.
• Dome - Add 1 or more domes to selected planar or non-planar faces.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Chamfer - Creates a bewel features along the edge, a chain of tangent edges or the vertex.
• Cut extrude - Cut a solid model by extruding a sketched profile in 1 or 2 directions.
• Mirror - Mirrors features, faces & bodies about a plane or a planar face.
• Split - Creates multiple bodies from single body.
• Project curve - projects the sketched curves onto a face or curve.
• Composite curve - Combine selected edges , curves & sketches into a single curve.
• Sweep extrude - sweeps a closed profile along an open or closed path to create a solid features.
• Combine - Combine 2 or more solid bodies.

13) Gas Tank :

A fuel tank (also called a petrol tank or gas tank) is a safe container for flammable fluids, applied to part of an engine system in which the fuel is stored and propelled (fuel pump) or released (pressurized gas) into an engine. used feature tools to design this part,

• Sketch - Creates a new sketch or edit the existing sketch, also includes the command of line, circle, arc, slot, spline, etc.
• Surface sweep - sweeps a closed profile along an open or closed path to create a surface features.
• Surface trim - Trims where the surface intract with another surface.
• Surface loft - Creates a loafted surface between 2 or more profiles or sketches.
• Surface boundary - Creates a surface between profile that are tangent or curvature continuous in all directions.
• Mirror - Mirrors features, faces & bodies about a plane or a planar face.
• Surface knit - Combine 2 or more adjacent & non-intersecting surfaces into a single surface body.
• Split line - Projects the sketch to curved or planar face & creating multiple seperate faces.
• Surface extrude - Extrudes a sketch or selected sketch contours in 1 or 2 directions to create a surface features.
• project curve - projects the sketched curves onto a face or curve.
• Fillet - Creates a rounded internal or external face along 1 or more edge on a solid or surface feature.
• Cut sweep - Cuts a solid model by sweeping a closed profile along an open or closed path.
• Shell - Hollows out a part, leaving opening the faces you select,And creating thin-walled features on the reamining faces.

ASSEMBLY OF AMERICAN CHOPPER :

All the modeled parts are inserted in the assembly section by using the command insert components (Add an existing parts to the assembly). the parts are assembled as one with the help of planes , mates.

Mates :

Create geometric relation between the component, To define the allowable direction of linear or rotational motion to the parts.

Photorealistic Rendering of American Chopper Using SolidWorks Visualise 2020 :

Photorealistic of American Chopper in Photoview 360 :

• Rendering is the process of converting 3D models into an realistics images and its done in solidworks photoview 360 or solidworks visualise.
• In the rendering process we can edit the background & environment of an image.
• Inside the render tools we can add or edit the scenes, appearance & decals.

LINK FOR THE PARTS IN SOLIDWORK : https://drive.google.com/file/d/1tgE9vhdhNbe2Mit_BUIVoFNqkSC_Rqcx/view?usp=sharing

CONCLUSION :

To modelling all the parts inside of american chopper and assembled & rendered together sucessfully in solidworks 2020.