Photo Realistic Rendering
American Chopper_Hitesh
MODELING AND RENDERING OF AMERICAN CHOPPER USING SOLIDWORKS
OBJECTIVE:-
To learn and understand the solidwork commands , Assembly, Rendering of Model(American Chopper).
PART MODELING :-
Modeling in general means to create a virtual prototype of an item.It can be use for various purpose.Separate parts are modelled and assemble together.
PARTS MODELED FOR AMERICAN CHOPPER:-
- Transmission Belt
- Kickstand
- Front Fender
- Rear Fender
- Chain
- Oil Tank
- Pedal
- Front Wheel
- Rear Wheel
- Front Fork
- Chassis
- Engine
- Gas Tank
1.Transmission Belt:-

It is a loop of flexible material used to link two or more rotating shafts mechanically,most often parallel.It may be used as a source of motion to transmit power efficiently.
Feature Used :-
Boss Extrude:- Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:- Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
2.Kick Stand:-

A kickstand is a device on a chopper that allows the bike stand along.It is usually piece of metal that flips in a angle.
Feature Used:-
Loft :- Loft feature allows you generate complex geometry in a single feature. It does this by interpolating surface between various cross section of a model.It may be faces,edges etc.
Dome:-Select one or more planar or non planar faces.You can apply domes to faces whose centroid lies outside the face. This allows you to apply domes to irregularly shaped contours.
Cut Extrude:- Cut Extrude is another cool feature which helps to remove materials from the 3D models.
Split:-The split tool is use to project an entity onto other surfaces or curved or planar faces.
Boss Extrude:-Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:- Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
3.Front Fender:-

Fender is the American English term for the part of an automobile, that frames a wheel. Its purpose is to prevent sand, muds from thrown into air by rotating tire.
Feature Used:-
Revolved Boss:-To create a revolve feature.Create a sketch that contains one or more profiles and a centerline,line or edge to use as the axis around which the feature revolve.
Split:-The split tool is use to project an entity onto other surfaces or curved or planar faces.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
4.Rear Fender:-

Fender is the American English term for the part of an automobile, that frames a wheel. Its purpose is to prevent sand, muds from thrown into air by rotating tire.
Feature Used:-
Revolve Boss:-To create a revolve feature.Create a sketch that contains one or more profiles and a centerline,line or edge to use as the axis around which the feature revolve.
Split:-The split tool is use to project an entity onto other surfaces or curved or planar faces.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Shell:-The shell defination property manager is used to define the thickness of thin and thick shell elements.
5.Chain:-

The chain on the bike is responsible for transfering the mechanical power from the engine to the rear wheel of the bike.
Feature Used:-
Extrude Boss:-Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Curve Pattern:-It is use when we want to pattern a number of pattern or object on a curve.
Mirror:-It makes the object in opposite direction.
6.Oil Tank:-

A oil tank has the purpose of storing oil to lubricate the engine parts to avoid wear and tear due to external heat.
Features Used:-
Extrude Boss:-Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Shell:-The shell defination property manager is used to define the thickness of thin and thick shell elements.
Combine:-It combine two body in one body.
7.Pedal:-

A pedal has the function to hold the foot while driving. It makes the drive comfortable.It also has a function of shifting the gears to get the desired the speed from the engine and also apply the braking force.
Feaature Used:-
Extrude Boss:-Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Revolved Boss:-To create a revolve feature.Create a sketch that contains one or more profiles and a centerline,line or edge to use as the axis around which the feature revolve.
Dome:-Select one or more planar or non planar faces.You can apply domes to faces whose centroid lies outside the face. This allows you to apply domes to irregularly shaped contours.
Chamfer:-A cut on edge or corner of something that makes it slope slightly rather than being perfectly square.
Linear Pattern:-The linear pattern bodies or features are used to create a different number of instances required to create the pattern linearly.
8.Front Wheel:-

A wheel is a circular block of a hard and durable material where the centre has been bored with a circular hole through an axle bearing about which the wheel is roatate.
Feature Used:-
Extrude Boss :-Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Cut Extrude:-Cut Extrude is another cool feature which helps to remove materials from the 3D models.
Revolved Cut:-Cuts a solid model by revolving the sketch profile around the axis.
Circular Pattern:-The circular patern are used to create a different number of instnces required to create the pattern circularly.
Combine:-It combine two body in one body.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Chamfer:-A cut on edge or corner of something that makes it slope slightly rather than being perfectly square.
9.Rear Wheel:-

A wheel is a circular block of a hard and durable material where the centre has been bored with a circular hole through an axle bearing about which the wheel is roatate.
Feature Used:-
Extrude Boss :- Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Cut Extrude:- Cut Extrude is another cool feature which helps to remove materials from the 3D models.
Revolved Cut:-Cuts a solid model by revolving the sketch profile around the axis.
Circular Pattern:-The circular patern are used to create a different number of instnces required to create the pattern circularly.
Combine:-It combine two body in one body.
Fillet:-Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Chamfer:-A cut on edge or corner of something that makes it slope slightly rather than being perfectly square.
10.Front Fork:-

A bicycle fork is the part of a bike that holds the front wheel. A fork typically cosists of two blades which are joined at the top by a fork crown.
Feature Used:-
Extrude Boss:- Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Revolved Boss:- To create a revolve feature.Create a sketch that contains one or more profiles and a centerline,line or edge to use as the axis around which the feature revolve.
Fillet:- Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Extrude cut:- Cut Extrude is another cool feature which helps to remove materials from the 3D models.
Dome:- Select one or more planar or non planar faces.You can apply domes to faces whose centroid lies outside the face. This allows you to apply domes to irregularly shaped contours.
Revolved Cut:- Cuts a solid model by revolving the sketch profile around the axis.
Swept Boss:-Sweeps a closed profile along an open and closed path to create solid feature.
Project Curve:-It is use to project a sketch curve onto a model face.
Mirror:- It makes the object in opposite direction.
Combine:- It combine two body in one body.
11.Chasiss:-

The chasiss mostly consists of hollow tube which serves as a skeleton for the gearbox, engine and front fork and rear wheel of a bike to be mounted.
Feature Used:-
Swept Boss:- Sweeps a closed profile along an open and closed path to create solid feature.
Project Curve:- It is use to project a sketch curve onto a model face.
Mirror:- It makes the object in opposite direction.
Extrude Boss:- Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:- Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Extrude Cut:- Cut Extrude is another cool feature which helps to remove materials from the 3D models.
Dome:- Select one or more planar or non planar faces.You can apply domes to faces whose centroid lies outside the face. This allows you to apply domes to irregularly shaped contours.
Combine:- It combine two body in one body.
Split:- The split tool is use to project an entity onto other surfaces or curved or planar faces.
Revolved Boss:- To create a revolve feature.Create a sketch that contains one or more profiles and a centerline,line or edge to use as the axis around which the feature revolve.
12.Engine:-

An engine is a machine designed to convert one form of energy into mechanical energy. Heat engines like the internal combustion engine,burn a fuel to create heat which is then used to do work.
Feature Used:-
Swept Boss:- Sweeps a closed profile along an open and closed path to create solid feature.
Project Curve:- It is use to project a sketch curve onto a model face.
Mirror:- It makes the object in opposite direction.
Extrude Boss:- Extrude is a type of feature available in solid works to convert a 2D sketch into the 3D model.
Fillet:- Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Extrude Cut:- Cut Extrude is another cool feature which helps to remove materials from the 3D models.
Dome:- Select one or more planar or non planar faces.You can apply domes to faces whose centroid lies outside the face. This allows you to apply domes to irregularly shaped contours.
Chamfer:- A cut on edge or corner of something that makes it slope slightly rather than being perfectly square.
Split:- The split tool is use to project an entity onto other surfaces or curved or planar faces.
Revolved Boss:- To create a revolve feature.Create a sketch that contains one or more profiles and a centerline,line or edge to use as the axis around which the feature revolve.
Linear Pattern:- The linear pattern bodies or features are used to create a different number of instances required to create the pattern linearly.
Circular Pattern:- The circular patern are used to create a different number of instnces required to create the pattern circularly.
Composite Curve:-A Composite Curve is used to merge multiple model edges and or sketch entities to make a single continuous curve to be used for aseeps and lofts as a path or guide cure.
13.Gas Tank:-

A gas tank is a safe container for flammable fluids. Though any storage tank for fuel may be so called. The term is typically applied to part of an engine system in which the fuel is stored and propelled or release into an engine.
Feature Used:-
Surface Loft:-Loft Surface are surfaces generated by multiple 3D curves or existing edges creating a smooth tangency between the selected curves.
Surface Knit:-Surface Knit is used to knit the two free edges or open edges of the surface together. Also it reduces the gap between the two edges of the surface.
Project Curve:-
Fillet:- Fillet creates a round internal or external faces on the part.You can fillet all edges of a face, selected sets of face,selected edges or edge loops.
Swept Surface:-Sweep Surface are surfaces that are generated from a section curve positioned along a path.
Split:- The split tool is use to project an entity onto other surfaces or curved or planar faces.
Mirror:- It makes the object in opposite direction.
Swept Cut:-Cuts a solid model by sweeping a closed profile along an open or closed path.
Plane:-A plane is a path on which sketch is drawn. A new plane can be taken as required.
ASSEMBLY OF AMERICAN CHOPPER:-

Main Assembly:-
Initially, the chassis part is inserted in the assembly by using insert part in the option. After that the part is inserted in the assembly environment and clicked ok to fix the chasiss.
After that the other parts of the chopper are inserted into the assembly and given possible mate conditions.
Feature Used in Assembly.
Mates
Insert Part
Mates:- Mates create geometric relation between assembly components. As we add mates, we define the allowable direction of linear or rotational motion of the components. We can move components within its degrees of freedom, Visualizing the assembly behavior.
Insert Parts:-
We can insert the other components which need to be mated with the prime fixed component.
RENDERING:-





- Rendering is the process of creating realistic image of the photorealistic model with the environment.
- Rendering has been done in two ways in solidworks. The following are two ways.
Photo view 360
Solid-work Visualize.
- In the photo realistic model some of the mate condition and positions are changed to render realistic models.
- Then the photo realistic model is rendered into realistic image with different views.
CONCLUSION:-
- The part of American Chopper are molded.
- The part are inserted into the assembly environment and American Chopper is assembled.
- The photo realistic image was rendered with the use of the Photo-view 360 and solid-Work Visualise.
I would like to thank my mentor Mr. Soundar Rajan for helping me with the challenges I faced while modelling.