Challenge

Modelling and simulation of flow through a flowbench

Aim:
To study Valve Lift vs Mass flow rate characteristics on Inlet valve opening.
Introduction:
Inlet valve was designed along with cylinder and inlet manifold. First Mesh size was optimised at certain valve height to find out highest mass flow rate and following a parametric study to find out the Valve Lift vs Mass flow rate characteristics.

MESH SIZE USED : 3 , 4 , 5

Number of Iteration : 500 cycles

Total Pressure : Refers to combination of static and dynamic pressure.

Fluid will lose its total pressure when it flows.

Optimum Mesh size :

Mesh size: 3

Pressure distribution

Velocity distribution:

Mass flow rate:

Mesh size: 4

Pressure distribution:

Velocity Profile:

Mass Flow rate:

Mesh size: 5

Pressure distribution

Velocity distribution:

Mass Flow rate:

Optimum found : 5 mesh size based on higher mass flow rate

PARAMETRIC STUDY :

Boundary condition :

Inlet Total Pressure : 1013250 Pa
Outlet static pressure : 50325 Pa
Parametric study data:
Valve Height:
2 mm , 3 mm , 4 mm , 5 mm , 6 mm , 7 mm , 8 mm

from cylinder wall.

Valve height @ 2mm:

Pressure distribution:

Velocity distribution:

Mass flow rate:

0.1789 kg/s

Valve height @ 3 mm:

Pressure distribution:

Velocity distribution:

Mass flow rate:

0.2199 kg/s

Valve height @ 4mm:

Pressure distribution:

Velocity distribution

Mass flow rate:

0.23258 kg/s

Valve height @ 5mm:

Pressure distribution:

Velocity distribution

Mass flow rate:

0.2300 kg/s

Valve height @ 6mm:

Pressure distribution:

Velocity distribution

Mass flow rate:

0.2298 kg/s

Valve height @ 7mm:

Pressure distribution:

Velocity distribution

Mass flow rate:

0.2325 kg/s

Valve height @ 8 mm:

Pressure distribution:

Velocity distribution

Mass flow rate:

0.23244 kg/s

Valve height @ 9 mm:

Pressure distribution:

Velocity Distribution:

Mass Flow Rate:

0.2319 kg/s


Result :

Here design point 1,2,3,4,5,6,7 & 8 refers to 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm & 9mm

As we can see Mass flow rate increases as the valve Height ( opening ) increases. We can see as Valve Lift increases both Pressure and Velocity decreases.

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