Challenge

Hood design-Week 2

Hood -

  • The Hood/Bonnet is an opening body panel or BiW part, which covers the front of a vehicle
  • It covers the engine room in case of the front-engine vehicles and luggage room in rear-engine ones
  • A hood is similar to a door

Commonly used materials in Hood -

  • These materials are selected based on the required properties -
    • Steel
    • Aluminium
    • Magnesium
    • Composite materials
  • Desired Properties -
  • Strength, Manufacturability, Availability, Cost, Chemical or Mechanical resistance, durability etc.

Components of Hood -

  • Hood Outer Panel
  • Hood Inner Panel
  • Hinge Reinforcement (LH)
  • Hinge Reinforcement (RH)
  • Latch Reinforcement
  • Hood Stiffener

Hemming -

  • Hemming is a process of joining the sheet metal parts together by bending a sheet over another
  • The flange which forms after bending is called a Hemmed Flange or Hem Flange. There are various types of

HemSafety Standards -

  • NCAP - New Car Assessment Program - Created in 1979 by the US National Highway Traffic Safety Administration. It was put into practice in order to produce better and safer vehicles
  • Every car follows a set of standards
  • Regions (except Global NCAP) -
    • Bharat - NCAP
    • European - NCAP
    • Japan - NCAP
    • British - NCAP

Pedestrian Safety -

  • Pedestrian Head Impact
  • Wrap-Around Distance (WAD)
  • Under Bonnet Clearance
  • Head Form Test Method

Wrap Around Distance -

  • Distance which is traced by a line which goes from the ground to the end point of contact.
    • Child - 1000mm to 1500mm
    • Adult - 1500mm to 2100mm

HIC - Head Injury Criterion :

  • HIC is the value on the basis of which the safety rating for head impact is determined.

  • a = Resultant accl. Measured in units of gravity
  • t1 and t2 = Time considered during A-3 ms
  • A-3 ms = Maximum force that lasted for 3 ms
  • Data considered during HIC -
    • Event Duration - 100 to 250 ms
    • Instances duration - 35 to 45 ms
    • Instances are taken considering A-3 ms

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