Challenge

Door Arm Rest Week 8 Challenge

AIM-Creation of Door Arm rest and add thickness to it

CHECK THE BOUNDARY OF DOOR ARM REST

TOOLING AXIS CREATION

create a line center of hole with two point

create a axison z- axis generate a tooling axis

Compass Method:

Checking draft analysis with dummy tooling axis and if tooling axis is not correct then adjusting compass to get the surfaces as green.

Then right click - lock current orientation - cancle draft analysis - select line - line direction - compass direction.

Then View - Reset compass

This line will be Main tooling axis.

'B' Surface Creation:

  • Extract Class 'A' Surface.
  • Untrim extracted surfaces.
  • Extrapolate to some extend.
  • Use trim and select proper surface.
  • . Offset inward at 2.5 mm
  • Use edge fillet.

'C' Surface Creation:

• Take outer boundary using Boundary command of class 'A' surface

• Use Smooth curve.

• Use sweep command to create surface using tooling axis and draft angle as 3 degree.

  • Create points and line to split the surfaces as and where ever needed

• Join the split surfaces with multi section surface.

Final Body creation:

  • Join class 'A' surface and 'C' surface.
  • Trim resulting surface with 'B' surface.
  • Join the surface.
  • Result is complete close surface.

Solid Body:

  • Change to Part workbench.
  • Create Body.
  • Surface Base Feature - Close surface - select last join.

DRAFT ANALYSIS:

Open the Draft analysis by Insert > Analysis > Feature Draft Analysis..Select the Compass - Direction in Draft Analysis and align it to the

Tooling Axis and then lock it

After locking it a cross symbol will occur at the pointer,select the surface and the surface selected turns into green. In Draft Analysis 2 box,select the green column to change the draft and to 3 degrees.

The color should be green in colour.

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