Challenge

Door Arm Rest

Aim:

To create a solid for the given model and perform Draft Analysis.

Procedure:

  • Open the Generative Shape Design from the Start Menu in software.
  • Select the open option from the File menu.
  • Select the model and click on Open.

Tooling Axis:

  • Intersect the model with the plane perpendicular or to an axis system.
  • Extend the lines which are perpendicular to the plane.
  • Again intersect the model with another plane and extend the lines perpendicular to it.
  • Create a bisecting line by bisecting option in Line definition.
  • Rename it as Tooling Axis.

Class B surface:

First half:

  • Extract the surfaces with no propagation in extract option.
  • Untrim them.
  • Extrapolate the surfaces with point continuity of distance 20mm.
  • Trim the surfaces to get the required shape.
  • Offset those trimmed surfaces with thickness value.

Second half:

  • Repeat the First half steps with different surfaces.
  • Create a point on connecting surfaces between first and second halves.
  • Insert the axis system and that point as origin.
  • Intersect the surfaces with the plane.
  • Create a tangency line with the curved surfaces.
  • Extract the lines by multiple extract options with tangent propagation.
  • Select the with reference surface option in Sweep option.
  • Select the tangency line as profile and extracted lines as guiding curves.
  • Extract the surface in the connecting region, Untrim it.
  • Create a line with some angle on connecting surfaces and split it with surfaces.
  • Use multi sections surfaces to create a surface.
  • Extrapolate the surfaces if they are not crossing each other.
  • Trim the surfaces accordingly.

Side walls:

  • Extract the side walls with no propagation in extract option.
  • Untrim them.
  • Extrapolate the walls with point continuity of distance 20mm.
  • Trim the walls to get the required shape.
  • Offset those trimmed walls with thickness value.

Base:

  • Extract the base surface and untrim it.
  • Extrapolate the surface.
  • Offset the surface with thickness value.
  • Repeat the steps for the circular part.
  • Trim all the surfaces.

Class C Surface:

  • Extract the boundary line of the half part of the model. .
  • Smooth the curve and Sweep it with the reference surface option.
  • Trim the surfaces.
  • Use Blend or Multi Sectional Surfaces for complex surface areas.

Final Model:

  • Join Class A & C Surfaces.
  • Trim the joined surface with Class B surface.
  • Go to Part Design and insert a Body.
  • Create a closed surface.

Draft Analysis:

  • Go to the Insert menu and select the Analysis option.
  • Select Feature Draft Analysis.
  • Select the Material option and select the surface.
  • Drag the compass and place it on the tooling axis.
  • Make sure that the top surface is in green colour as draft angle should not exceed 3deg.
  • Click on Okay after confirming the model.

Result:

A solid is created from the given drawings and performed the Draft Analysis.




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