Project

Attachment Feature Creation (Ribs & Screw Boss)

( DOOR HANDLE )

Step 1:* Creating Tooling Axis

- Go to insert (Geometrical set) - parent (Door handle) and then ok, then define the tooling axis.

A. Creation of point

B. Creating a line in z-axis

C. Making that line into tooling axis with required colour and thickness.

* Performing draft analysis for calss A

- Insert (Analysis) and click on the Feature Draft Analysis to perform

- Drag the compass towards the tooloing axis and adjust the compass then click on the surface of the body at any where and then ok.

* Then publish the tooling axis

- Click on tools and publication , then select the tooling axis and publicate.

Step 2:* Creation of Class B

- Insert (Geometrical set and name it as class B under Door Handle.

- Then, offset the entire class A and give offset of 2.5mm and then click on ok.

- We will get a incomplete profile at one edge.

- To close that particular hole.

- Use Multisection solid select that particular edges of role and then give guided boundary and close that particular hole.

- Then use join command to join the closed hole to the surface.

* Perform Draft analysis for class B by following draft analysis procedure for previously done.

* Then publicate the class B by selecting tools,publication and select class B and Publish.

Step 3:* Creation Class C

- Insert a new Geometrical set and name it as class C under Door handle.

- Use boundary commands and get the boundaries of one particular side , then use Sweep command to get the class C surface at one side and also use some length and give it accordingly to get a particular shape.

- Then join the created surface to the class B.

- Then join the created surface to the class B.

- Then use Boundary command and create the boundaries of another side by selecting thie particular points and create boundary, give lengthand create surface of class C.

- Then extrapolate the non contacted joints and use trim command to join them together.

* Perform Draft Analysis on Class C

- Insert (Analysis) and click on feature draft analysis to perform.

- Drag the compass towards the tooling axis and adjust the compass then click on the surface of the body.

- Use join command lastly to join the C surface with the B class.

* Then publish the Class C

- Click on tools and publication , then select the Class C and publish.

Step 4:* Creation of ABC

- Join ABC classes accordingly

- Use extract command and extend the Class B surface and trim it accordingly to get the contact between the class B and Class C.

- Join the ABC classes according to create a closed hollow surface.

* Perform Draft Analysis on Class ABC

- Insert (Analysis) and click on feature draft analysis to perform.

- Drag the compass towards the tooling axis and adjust the compass then click on the surface of the body.

- Use join command lastly to join the A, C surface with the B class.

* Then publish the Class ABC

- Click on tools and publication , then select the ABC and publish.

Step 5:* Creation of Solid Body

- Then after creating the ABC Classes. Insert a part body, name it as solid body.

- Go to part design and use closed surface command to create solid body and select the body.

* Perform Draft Analysis on Solid Body

- Insert (Analysis) and click on feature draft analysis to perform.

- Drag the compass towards the tooling axis and adjust the compass then click on the surface of the body.

* Then publish the Solid Body

- Click on tools and publication , then select the ABC and publish.

Step 6:* Creation of Ribs

- Define the part body select the top view and click on positioned sketch.

- And draw two lines to create ribs,constrain them accordingly.

- Exit from the work bench and pad it to accordingly by the given information.

- Create rectangular plates with the neutral thickness and use fillet of (0.25mm)

- Use Draft command and give draft angle of (0.5 Degrees) with respect to the tooling axis.

* Perform Draft Analysis on Ribs

- Insert (Analysis) and click on feature draft analysis to perform.

- Drag the compass towards the tooling axis and adjust the compass then click on the surface of the body.

* Then publish the Ribs

- Click on tools and publication , then select the Ribs and publish.

Step 7:* Screw Bosses

General Guidelines for Bosses:

  • Draft - 0.5 degrees on the walls of boss
  • Thickness - Typically 40%* of the nominal wall at the base.
  • Height to Diameter Ratio - 3:1
  • Radii - 0.25mm maximum radii.

- Insert new part body and name it as Screw Boss.

- Select the top view and select positioned sketch draw the circles with dimesion accordingly and constrain them,

- Pad upto the given height by considering design conditions.

- Use Draft command and draft from bottom to up with (0.5 Degrees) with the reference of tooling axis.

- Use fillet command and fillet it at top and bottom.

- Create the screw bosses accordingly.

* Perform Draft Analysis on Screw Bosses

- Insert (Analysis) and click on feature draft analysis to perform.

- Drag the compass towards the tooling axis and adjust the compass then click on the surface of the body.

* Then publish the Screw Bosses

- Click on tools and publication , then select the Ribs and publish.

* Tree Structure and Publications :

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