Challenge

Assignment 2-RADIOSS Engine File Editing & 3D Meshing Challenge

* Answers for above mentioned questions :

1. Check the material properties of the rail component and calculate the speed of sound in steel rail=___3.67m/s____

I.e,

* Given formula to calculate are mentioned below :

Elemental time step

* delta Tc = l/c Given : Mild Steeel AISI 1018

Rho = 7.8e-6 kg/mm3 E = 205gpa

delta Tc = target / critical timestep:

0.5 micro seconds(5e-7 Seconds)

where C = Sqrt(E/rho)

l = length of element

* Substitution of C

C = sqrt(205/7.8e-6)

C = 3.67m/s

2. The length of the rail is about 1000 mm.calculate the time takes for a shock wave to travel from one end of the rail to the other.

Given creitical timestep:

delta Tc =0.5 micro seconds( 5e-7 seconds ) so

The time takes for a shock wave to travel from one end of the rail to the other is 0.5 micro seconds .

3.Time for sound to travel length of rail=___1000mm___

Aim : To perform tetra for the given Geometry.

Objective : To Perform Tetra mesh with target element as 5 for given housing compound and to perform the mesh for given parameters.

*Opening the geometry using radiosis are shown below:

* Click to hypermesh and select radioss ,click ok as shown below

* The given housing model for tetra mesh are shown below:

* 2d meshing the model:

* select the geometry one by one

* Hiding the geometry and performing the mesh one by one

* Select 2d from sub panel and click to automesh

* In automesh apply the target element as 5 and select the mesh type as tria ,finally click mesh as shown below

* one part of geometry after meshing :

* anonther part of geometry after meshing :

Creation od 3d tetra mesh :

* After meshing the given model ,select 3d and click tetramesh

* select the required compound which need to be tetrameshed and click mesh as shown beolw

* The model after tetramesh are shown below :

* Checking the tetra elements for tet collapse :

* click to Tools from panel and then to check elements

* In check elements,apply the tet collapse as 0.15 and click in tet collapse ,if any errors it showns or else ignore as shown below

* As mentioned above there are no tet collapse error further moving to next process

* Conclusion : The given model can be done the process of tetrameshing with given parameters .the file are attached below.

For Model 2

Aim : To perform hex mesh for the given Geometry.

Objective : To Perform hexa mesh with size as 10 and acheive the mesh parameters,further to check the tet collapse given .15 of given bracket arm model.

*Opening the geometry using radioss are shown below:

* Click to hypermesh and select radioss ,click ok as shown below

* Given model :

* In above shown fig the yellow edge that contains thriple edges which needed for hexa mesh .

* Meshing the geometry :

* selecting 2d From sub panel and click automesh as shown below

*In automesh giving the target element as 10 and keeping the mesh type as mixed

* And selecting the required surface which need to meshed are shown below :

* The surface Before mesh are shown below :

* The surface after mesh are shown below :

* Performing of hexa mesh :

* Performing the model one by one

* Element offset :

* Select 3d from sub panel and click element offest from panel.

* In element offset select the element which need to dragged and select the surface for dragging

* Calculate the distance between those surface ,the calculated distance in given geometry is 25mm

* The distance are calculated inorder to insert the number of layers as 5

* select the elements and the surface ,click offsett+ as shown below

* Model after element offsett:

* For next model Performing spin drag option:

* Model :

* In above shown fig need to be done a hexa mesh .

* Hiding the geometry and performing the mesh one by one

* Creating the center using Distance option :

* In model create a center using distance from panel ,keeping in geometry option as shown below

* Model before center Point :

* Model After center point :

* Select geometry from panel and click distance

* Clicking to three points ,holding rightclick select three points and click points between as shown below

* Model after performing distance option:

* The encircled region shows the center point created .

* model before hexa mesh:

* Meshing

* Selecting a surface as base ,can be performed as spin drag elements options

* select the base surface and mesh those surface as shown below

* Select the surface of model 1 and mesh with target element 10

* Surface which need to be meshed are shown :

* Surface after mesh :

* Performing of hexa mesh :

* Using above meshed surface spin drag can be performed.

* Select 3d from panel and click spin

*After selecting spin click spin elements and select the elements which need tto be dragged .

* Applying the angle as 90 and giving on spin as 50 because calculated distance is 100 and finally click spin +

* The model after performing spin are shown below:

* For Model 4 :

* Performing Linear drag :

* Selecting a surface as base ,can be performed as Linear drag elements options

* select the base surface and mesh those surface as shown below

* Select the surface of model 1 and mesh with target element 10

* Surface which need to be meshed are shown :

* Surface after mesh :

* Performing of hexa mesh :

* Using above meshed surface Linear drag can be performed.

* Select 3d from panel and click Linear drag

* Keeping in drag elements ,Select the elements which need to be draged and also select the lines to drag along the elements

* Finally click drag

* The model after performing Linear drag are shown below:

* For Model 5:

Model 5:

* Meshing

* Select the top surface for meshing

* Click 2d and select automesh apply the target element as 10 ,given above finally click mesh as shown below

* Surface which need to be meshed are shown :

* Surface after mesh :

* Performing solid map :

* Select 3d and click solidmap from hexamesh

* In solid map ,Keeping in general select the meshed elements which need to be dragged and the destination surafce

* And also select the lines which is along the elements ,given element size as 10 .furthermore click mesh as shown below

* Geometry before solidmap:

* Geometry After solidmap:

* The complete model after performing the hexamesh option :

* conclusion : As we observerd the arm bracket model which is spiltted into parts and we can perform the hexa mesh with any target element and acheive the tetcollapse in given mesh creteria .

* Editing of engine file :

Given engine file :

* Importing the radioss file:

* Open the user profile using radioss

* From browser click import solver and change the profile to radioss as shown below

* In Import solver deck change the file type as radioss and select the radioss file ,click import .as shown below

* Next need to edit the time frequency from card in radioss to 20 as mention above

* In model browser click the card name ENG _ANIM_DT and select tf ,edit the value

* Furthermore to ENG PRINT edit the vakue to -10 as mentioned above as shown below

* Exporting the file :

* From browser click export option

* Change the file type as radioss and click export as shown below

* Conclusion :The engine file can edit the engine time frquency value and engine print value.

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