Sheet Metal Bracket Design - I

Objective: To create an assembly of wiring harness layout using the Electrical Workbench in CATIA V5 Procedure: Create a product and add the necessary electrically defined components to a product. Convert the product to an electrical assembly using the ‘Geometrical Bundle’ command. Position the components to…

Objective: To create a wiring harness layout using the Electrical Workbench in CATIA V5. Theory: Connector Definition: Part Design: Create two points one at the center of the mating side and the other at the center of the Bundle entry side. Create an axis system as shown in the image below at the mating side. Electrical…

Objective: To define Support Part, Back Shell, & Protective Coverings as electrical parts in CATIA V5. Theory: Clip Definition: Import the CAD file into CATIA V5. Create two points which will be used as entry and exit points. Create entry and exit planes at these points parallel to the opening surface. Create a base…

Objective: To define the Connector and Connector Clip CAD files as electrical parts with all the necessary properties using CATIA V5. Data: Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match) Tyco 85229-1…

Aim:  Creating the Base Bracket Plastic component through the given Class-A surface.    Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar   Theory:  Tooling Axis - Tooling Axis…

Aim: Creating the tooling axis for the given Fan cover model meeting the requirements of the draft angle and performing the Draft analysis on the model.   Theory:  Tooling Axis - Tooling Axis is the direction in which the component will be ejecting after the molding process is completed. The rules of selecting…

Aim: To design the Car Roof and develop the necessary reinforcements by following the Master section and creating a proper assembly with its curvature study. Project Overview:  Roof is the component of the car which mounts above the passengers. It is used to protect the passengers from sun, rain, dust, wind, etc.…

 Aim: To design the car front fender by following the Master section without violating the design parameters.   Project Overview:  Fender is the component of the car which is used to cover the front wheels of the car. In this project we are going to design the Fender from the given Class-A surface. We will…

Aim: To design the Hood outer panel, inner panel, the necessary reinforcements by following the Master section and creating a proper assembly without violating the design parameters using Siemens NX. Project Overview:  Hood is the component of the car which is used to cover the engine compartment or the boot. In this…

What is underbody coating? Underbody Coating is a process in which the underbody of the car is coated with a corrosion resistive material. This underbody protects the interior parts which are not accessible but are prone to corrosion. Thus underbody coating plays a vital role for corrosion prevention. Why do we provide…

What is Benchmarking? Benchmarking: In the Automotive industry, we often compare our current design with its parent model and other competitor designs. This comparison is technically called Benchmarking, which includes the comparison with respect to certain parameters that are the characteristic features of the component.…

Bracket II -NX CAD Objective: To design a Sheet Metal Bracket using Siemens NX Sheet Metal application. Introduction: Sheet metal components are the parts formed by punching, stamping, cutting and bending. In this project we are going to understand the design procedure for Sheet metal Brackets using NX CAD. In this project…

Bracket - NX CAD   Objective: To design a Sheet Metal Bracket using Siemens NX Sheet Metal application. Introduction: Sheet metal components are the parts formed by punching, stamping, cutting and bending. In this project we are going to understand the design procedure for Sheet metal Brackets using NX CAD. In this…

Odd Enclosures- NX CAD   Objective: To understand the workflow for designing the odd Sheet Metal Components using Siemens NX Sheet Metal application. Introduction: Sheet metal components are the parts formed by punching, stamping, cutting and bending. In this project we are going to understand the design procedure…

Box Assembly - NX CAD   Objective:  Designing a Sheet Metal Box Assembly using Siemens NX Sheet metal application. Introduction: Sheet metal components are the parts formed by punching, stamping, cutting and bending. In this project we are going to understand the design procedure for Sheet metal Box Assembly…

Casing Design Objective: Designing a Sheet Metal Casing using Siemens NX Sheet metal application. Introduction: Sheet metal components are the parts formed by punching, stamping, cutting and bending. In this project we are going to understand the design procedure for Sheet metal casing using NX CAD. In this project we…

Objective:  To design the Lower Door Trim of the door from the given Class-A Surface in Catia -V5. Project Overview: Door Trim is the interior component attached to the inferior side of the door. It's a vital component which provides aesthetic look to the interior of the car and also provides features and functions…

Aim: To design the B-Pillar using the given Master sections as per the industrial standards and design rules. Project Overview:  B- Pillar is the vertical support located between front and rear doors of any typical car. We create the solid component of the same from a given Class-A surface. After designing the…

Aim:  To create a solid body of Door Applique from the given Class-A surface and designing the locators and heat stakes as per industrial standards. Project Overview: Door Applique is the plastic component used to provide aesthetic look to the interior part of the door. We create the solid component of the same from…

Aim:  Creating Screw Boss and Dog house on the Coin Holder plastic component and understanding its design rules. Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar Theory:  Tooling Axis - Tooling Axis…

Aim:  Creating Ribs on the Coin Holder plastic component and understanding its design rules. Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar Theory:  Tooling Axis - Tooling Axis is the direction…

Aim:  Creating core & cavity blocks for Switch Bezel Plastic component. Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar Theory:  Tooling Axis - Tooling Axis is the direction in which the component…

Aim:  Creating the Coin Holder plastic component through the given Class-A surface. Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar Theory:  Tooling Axis - Tooling Axis is the direction in which…

Aim:  Creating the Door Armrest Plastic component through the given Class-A surface. Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar Theory:  Tooling Axis - Tooling Axis is the direction in which…

Aim:  Create the Switch Bezel Plastic component through the given Class-A surface. Workbench and its Toolbar used: Generative Shape Design Workbench Surface Toolbar Wireframe Toolbar Operation Toolbar Part Workbench Surface Based Feature Toolbar Theory:  Tooling Axis - Tooling Axis is the direction in which the…