Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

DOOR APPLIQUE DESIGN WITH ENGINEERING FEATURE AIM: To create Plastic design and attach the Engineering features and generate the Draft Analysis for the given Door Applique Class A model. PROCEDURE: 1. Check for any openings in the given model Door Applique by using BOUNDARY. In BOUNDARY > select edges - select…

    COIN HOLDER ATTACHMENTS DESIGN  Screw Boss Design First we extract the base surface and a sketch is drawn as shown in figure.  The sketch is then extruded using the pad tool the part workbench.  In the same plane as the previous sketch a rib sketch is drawn.  Since its a line sketch, in…

ATTACHMENT FEATURE CREATION-COIN HOOLDER RIB DESIGN AIM Create the rib for the Centre console coin holder considering the design rules as mentioned in the below image.   OBJECTIVE Perform Draft analysis. Create a Rib for the CoinHolder following Design Rules for Rib creation. Arrange proper tree structure. Geometrical…

SWITCH BEZEL CORE & CAVITY DESIGN AIM: To create a switch bezel from the given A-class surface by considering a thickness of 2.5 mm and also creating Core and Cavity blocks for it. PROCEDURE: Class-A surface: The input of the product designer is in the form of the A-class surface. The job of the product designer is…

COIN HOLDER DESIGN OBJECTIVE The objective of the project is to design the class B & C surfaces to create a closed surface part body and to do a draft analysis for it by creating the required tooling direction. PROCEDURE First, the given styling surface is checked for any irregularities and if found any then it is corrected…

DOOR ARM REST Aim: Creation of door arm rest with thickness of 2.5 and perform the draft analysis. Tooling Axis First we check weather the class-A surface is fully joined using boundary definition tool. We can see a continuous border on the outer edges only.  We then extracted the bottom surface and untrimmed it so that…

SWITCH BEZEL DESIGN   OBJECTIVE The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION The control panel bezel is the frame part of the window switch that holds its switch covers and buttons…

BASE BRACKET DESIGN INTRODUCTION Class A-Surface A surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surface and the outer most surface. Class B-Surface A surface below a certain thickness from the class-A surface is class-B surface. This is the surface that contains…

Draft Analysis on a Fan Cover Introduction No parts can be ejected from the tool if it is having a straight 90 degree profile from its base surface. A small draft angle is provided to each and every area of the component in order to get an easy removal of the component from the tool.  Draft analysis technique is  used…

METAL BRACKET-II OBJECTIVE The main importance of this project is to model a sheet metal bracket with some advanced features of sheet metal operation like advance flange, gussets to provide the bracket with stiffenning features.   INTRODUCTION In this project we are going to learn about the different manufacturing…

BRACKET   OBJECTIVE To observe the model and design the sheet metal by using given dimensional parameters and instructions in Siemens NX software.   INTRODUCTION In this project we are going to learn about the different manufacturing processes that can be performed on a sheet metal. There is a factor known as…

ODD SHAPED ENCLOSURE DESIGN     OBJECTIVE To design an odd shaped enclosure and under stand the various commands in the sheet metal application in Siemens NX software.   INTRODUCTION In this project we are going to learn about the different manufacturing processes that can be performed on a sheet metal. There is a factor…

SHEET METAL BOX ASSEMBLY DESIGN OBJECTIVE To design a box with different parts and create the assembled model in the Siemens NX software.   INTRODUCTION In this project we are going to learn about the different manufacturing processes that can be performed on a sheet metal. There is a factor known as the "K" factor…

SHEET METAL CASING DESIGN   OBJECTIVE To model a casing using the sheet metal application in Siemens NX software.   INTRODUCTION In this project we are going to learn about the different manufacturing processes that can be performed on a sheet metal. There is a factor known as the "K" factor which aids us in…

BACK DOOR DESIGN   INTRODUCTION Back doors design vary between the types of cars. There are mostly flat and angular back doors used in most of hachbacks. MPV, SUV and sedan vehicles. They are used to access the rear storage space. They can be made using Steel by the process of forming and Aluminium by the process…

ROOF DESIGN   INTRODUCTION The objective is to design a roof with the essential flanges and reinforcements using the provided roof styling. Also perform the draft analysis, section inertia calculation, heat distroction and snow load calculations. An automobile roof or car top is the portion of…

FENDER DESIGN INTRODUCTION Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire.…

FENDER DESIGN - WHEEL ARCH CHALLANGE   INTRODUCTION Wheel arch is a part that covers the external section of the wheels. Its pourpose is to ensure pedestrian safety, to give an asthetic beauty to the vehicle and to protect the engine and other parts from debris that is projected by the wheels.   OBJECTIVE To calculate…

SECTION MODULUS CALCULATION & OPTIMIZATION OF A HOOD INTRODUCTION Section Modulus is the ratio of total moment resisted by the section to the stress in the extreme fiber. It gives us an idea about how much of load the given strucure can take. If the section modulus increases the moment of resistance increases and hence…

HOOD DESIGN USING NX INTRODUCTION The automotive hood is a component which has the functions such as; To protect the engine and other components in the engine compartment from debre and weather. To protect pedestrians from a frontal crash. To give an asthetic beauty to the front of the vehicle. To give more aerodynamic…

UNDERBODY COATING OF CARS Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile.The main purpose of undercoating is to check rust especially in the body components like frame rails along with other exposed metal parts. Underbody coating can also reduce…

BENCHMARKING SUZUKI VITARA BREZZA, TATA NEXON, KIA SONET & RENAULT KIGER  Benchmarking is the process of comparing similar products of different brands as a reference for manufacturing a similar product with all the features of the comparison and to add additional features to be ahead of the market. 1. SUZUKI…

 MODELING OF VOLVO FH16-750 TRACTOR TRUCK IN SOLIDWORKS OBJECTIVE To model 33 different components using solidworks with various tools, features and methods. To assembel the parts using mates and constrains to create the Truck. To add lighting and camera view for rendering. The final render with different views and…

MODELING OF SUNSEEKER PREDATOR 108 YACHT IN SOLIDWORKS OBJECTIVE To model 9 different components using solidworks with various tools, features and methods. To assembel the parts using mates and constrains to create the Yacht. To add lighting and camera view for rendering. The final render with different views and scenes…

MODELLING OF AMERICAN CHOPPER IN SOLIDWORKS OBJECTIVE To model 13 different components using solidworks with various tools, features and methods. To assembel the parts using mates and constrains to create the American Chopper. To add decals, lighting and camera view for rendering. The final render with different views…