Project

Gas Tank And Chopper Assembly

GAS TANK

KEYANDS: Spline, Surface sweep, Surface trim, Project curve, Split line, Surface loft, Boundary surface, Surface knit, Surface extrude, Cut Surface, Fillet, Shell.

Step 1: Import chopper sketch using Sketch picture adjust dimensions and name underlay fuel tank.

Step 2: Create a sketch using splines and apply surface sweep

Step 3: Create a sketch and apply surface trim.

Step 4: Create a compound sketch using project curves and apply surface loft

Step 5: Create a sketch and apply boundary surface and mirror it

Step 6: Use surface knit and split line command & create a sketch and use surface extrude and create a seat and apply fillets

Step 7: Create a sketch and apply cut sweep and save the file

CHOPPER ASSEMBLY:

KEY COMMANDS : Insert components, Mates, advance mates.

Step 1: Open Assembly window and import the components modeled

Step 2 Import Chassis and apply fix position,

Step 3: Import Engine model and apply relation between planes so that there will be no disturbance while assembling the components

Step 4: Adjust the engine exhaust pipes dimensions so that there will be no interferences between the components .

Step 5 : Apply mates where ever required,

Step 6: Import side stand and apply angle relation i.e. limiting the movemet.

Step 7: Import side pedal and mirror it

Step 8: Import Rear wheel and rear fender and apply relations between midplane chassis and the remaining components

Step 9: Import chain and apply width mate and adjust the dimensions of the chassis so that there will not be no interference between the components

Step 10 :Import, gas tank, oil tank and front fork, front fender and apply relations with the chassis mid-plane.

Step 11: Import transmission belt and apply relation between the pulleys.

Step 12 : Observe there are no interferences between the components and save the file

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