Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

WEEK-II CHALLENGE

WIRING HARNESS DESIGN IN CATIA V5

3D MODELING

AIM

Download following Connectors & Connector Clip CAD Data from given link & define it as Electrical Connector Using Electrical Part Design Workbench. Define all the necessary properties to Connectors & Clip.

  1. Deutsh DT06-08SA (https://www.te.com/usa-en/product-DT06-08SA.html)
  2. Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)
  3. Tyco 85229-1 (https://www.te.com/usa-en/product-85229-1.html?q=85229&source=header)

INTRODUCTION TO WIRING HARNESS

CONNECTOR DEFINATIONS IN CATIA V5

1. Deutsch DT06 - 08SA

  • Connector Connection Point

  • Create Midpoint on the contact face which will be normal to wire bundle insertion.
  • Create Axis System with respect to the point which we have created and defining the axis direction as shown above.
  • Bundle Connection Point

  • Switch to 'Electric Part Design'.
  • Define the Part as connector in CATIA V5, give no. of termination as 8 because we have 8 entry point for wire.
  • Define Bundle Connection Point.
  • Define Connector Connection Point.

2. Tyco 174357-2

  • Create Midpoint.
  • Create Connector Connection Point.
  • Create Connector Connection Axis System.
  • Create Cavity Connection Point.
  • Create Cavity Connection Axis System.
  • Switch to Electric Part Design and define Part as Connector.
  • Define Connector Connection Point and Cavity Connection Point.

3. Tyco 85229-1

  • Create Midpoint.
  • Create Cavity Connection Point.
  • Create Cavity Connectoin Axis System and Orientation should be same as in Connector.
  • Switch to Electric Part Design and define Part as Mounting Equipment.
  • Define Cavity Connection Point.

ELECTRIC ASSEMBLY DESIGN

  • Import Connector and Cavity/mounting clip.
  • Select defining Electric Connection.
  • Select Cavity and then Connector.

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