Week 9 - Project - A pillar Design with Master Section

MODELLING OF SHEET METAL BOX   OBJECTIVE In this challenge we are going to modelling a sheet metal BOX using Siemens NX CAD and also a detailed explain about the sheet metal tools used for the operation. DESIGN METHODOLOGY DESCRIPTION CREATE SKETCH FOR BASE THEN TAB WITH 1MM THICKNESS USE FLANGE TO CREATE THE WALL…

MODELLING OF SHEET METAL CASING   OBJECTIVE In this challenge we are going to modelling a sheet metal Casing using Siemens NX CAD and also a detailed explain about the sheet metal tools used for the operation. DESIGN METHODOLOGY DESCRIPTION Create new file of sheet metal model  Then set the Sheet metal preference…

Aim Assemble and apply GD&T to the butterfly valve assembly drawing Introduction Butterfly Valve is a mechanical componend used to control the flow of fluid in different application in different areas. The "butterfly" is a metal disc mounted on a rod. When the valve is closed, the disc is turned so that it…

Title: Backdoor Wire Harness Routing in CATIA V5 Objective: To route the Wiring harness on given car body (Backdoor) and prepare the flatten view drawing. Introduction: The Backdoor Wire Harness of an automobile mainly provides the connections for the taillights as well as the license plate lights and other…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel injectors on the engine cylinders for both sides of…

DESIGN OF DOOR TRIM PANEL DOOR PANEL The door panel covers internal parts like the window regulator, the power window motor, and the wiring. It is attached to the sheet metal part of the door. It is designed differently based on the design of the sheet metal part of the door. Besides its aesthetic look, it also has many…

Draft analysis. The draft analysis done on Class A surface shows that all the surface except for one lateral surface is equal to or above 3 degree of draft. The draft analysis done on the final component shows feasible draft on most of the surface but for some surfaces it is between a zero and 3 degree angle. to eradicate…

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.   To place the flattened view on a drawing sheet.…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness…

AIM: To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface.  INTRODUCTION: A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:   Steps to be followed: 1. Download…

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challlenge AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. CONNECTOR DEFINATIONS IN…

Objective: The objective of this project is to design car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs, central roof rail and rear roof rail for the given styling surface Perform the calculations for the heat distortion and snow load criteria to determine whether the bow roofs……

ObjectiveTo design various mounting points on the fender, according to the design parameters.   Introduction FenderFender's purpose is to prevent rocks, mud, sand, liquids from being thrown into the air or on to the pedestrians by a rotating wheel. Fender is made aerodynamic in shape to reduce the air drag.   There are…

FENDER WHEEL ARCH Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of the wheel arch of the fender should be such that it must shield wheels and protect both passengers compartment and pedestarians from the projection of watr, mud and stones.The wheel arch area of…

 SECTION MODULUS OF AN HOOD Section modulus is a direct measure of strength of any  sectional area of an object about an reference axis(neutral axis). Strength is nothing but, capable of supporting greater loads, so higher the strength it has a high capable of supporting  greater loads. This strength can…

Hood Design in UG NX Objective Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters.   Introduction The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on…

  AIM: Study the underbody coating used in automobile industries. Objectives: Study about underbody coating Study about types of underbody coating and its advantages and disadvantages. UNDER BODY COATING Underbody Coating is a sprayable coating, which protects the under surface of the vehicle from corrosion.Underbody coating provides…

BENCH MARKING:Bench marking in automobile industry refers the detailed comparison between similar products or services.bench marking  process plays a important role in predesign and development process of BIW.during the bench marking process mainly targets the  competitors,price,specification and features on the segment.process…

creation of tooling axis for the draft analysis for the given CLASS A surface intial draft analysis for the CLASS A surface creation of CLASS B surface using given CLASS A surface by different catia tool creation of CLASS C surface from CLASS A surface using different catia tool combained CLASS A and CLASS B surface using…

    Class A Solid Body With B side Features:     Heat Stakes: Two Way locator: Drafting:    

CREATION OF TOOLING AXIS WITH RESPECT CLASS A SURFACE DRAFT ANALYSIS OF CLASS A SURFACE USING TOOLING AXIS CREATION OF CLASS B SURFACE FROM CLASS A SURFACE USING DIFFERENT CATIA OPERATION CREATION OF CLASS C SURFACE FROM CLASS A SURFACE USING DIFFERENT CATIA OPERATION COMBAINED CLASS A AND CLASS C SURFACE USING JOIN COMMAND…

sketches and partmodel of all the components of 1st  challenge assembly of diffrent components to make a final component using assembly workbench drafting process of all components sketches and partmodel of all the components of 2nd challenge assembly of all the part model to obtain the required final component using assembly…

creation of tooling axis with respect  to class A surface for the draft analysis draft analysis of class A surface creation of class B surface from class A surface using different catia operation creation of class C surface from class A surface using differrent  catia operation combained class A and class C surface…

creation of tooling axis for draft analysis of class A surface draft analysis of   class A surface with respect to tooling axis creating class B surface from class A surface using diffferent catia tool creation of class C surface from class A surface using different catia tool command combained class A and class…

creation of tooling axis for the drast analysis of class A surface draft analyse of class A surface creation of class B surface from class A surface using different operations creation of class C surface from class A surface using sweep command combined class A and class C surface using join command joined class A C surfaces…

Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5 mm.  …

Project : In a laboratory experiment, data of voltage and current has been recorded and the same is attached in an excel file ( VI.xlsx ). Read the excel file in the Matlab program and perform the interpolation in the range of -17.3:0.1:0.9. Generate the interactive plot for the interpolated data. Additionally, compute…