Challenge

Week 9 - Project 1 - Door Trim Lower with Engineering Features

Week 9 - Project 1 - Door Trim Lower with Engineering Features

OBJECTIVE

Screenshot of Class A surface

Tooling Axis

Multi Faces or surfaces in the componenet.So,To Determine possible tooling direction.
By Y direction Draft analysis is generated to the Door Trim Class A surface.
Afterthat, Y direction is possible tooling axis is considered.

Draft Analysis of Class A surface

CLASS B Creation

By offsetting the Class A surface at 2.5mm distance (Because component thickness is 3mm).
Somewhere surface section are break by offset the surface
where, sections are broke are reconstruct by using Extract, Untrim and Extrapolate features
then Combine those section to the Offset surface.
After the Class B surface as Created

Screenshot is shown as CLASS B surface

CLASS C Creation

From the Class A surfaces using Boundary command to all edges of the surface
then sweep those section by define by reference surface with guiding of boundaries
sweep at the angle of 90 degree at distance of 7mm
then one sweep to another edges are extrapolate 2mm and trim those edges.
after that join all Sweep section of the surface and considered as Class C surfaces.

Screenshot of CLASS C surface

FINAL Door Trim Lower Creation

Screen shot of JOIN both Class A and C surfaces

Screenshot of Trim of Class B and Join (Class A and C surfaces)

Locator Creation

To create point and plane on the surface, then positioned sketch draw two lines with length of 15mm and constraint to coincidice to each other with Iso constraint.

After that create pad operation with direction of tooling axis at distance of 23mm
then Draft all the faces to tooling axis at 1.5 degree
then fillets all corner edges and Chamfer the ends of four sides of ribs

Heat Stakes Creation

Positioned sketch,on the surface at given heat stake point as projection point and draw circle of Dia 7mm
then sweep to Reference with Drafting Direction is Tooling Axis and thicken to 1mm and its create inner hollow dia is 5mm
Draft angle of 1.5mm to the tooling axis direction and fillet
then create ribs side support of heat stake at15mm and pad with tooling axis
then draft angle of 0.5 degree and fillet to 0.25mm
from one creation heat stake and copy to create multi heatstakes
then translation all the points given by the input.

Dog House Creation

To create point on the surface which dog house as be create and add plane on the surface
Then positioned sketch, draw a lines for three sides and iso constraint
after that sweep with reference of drafting direction is tooling axis at 1.5 degree
then thicken to 2mm and draft angle the sides 1.5 degree with tooling direction and union trim to main component
then on the dog house surface create point and plane
afterthat positioned sketch, create circle and two lines at point of circle
then two lines are 70 degree to distance and trim the un required sketch and iso constraint

Pad the sketch and remove on main component
Create positioned sketch, on same dog house surface and create two circle of dia 3mm
then pad the sketch and remove to the main component

Stiffener Creation

To create Positioned sketch, on same dog house created plane and create line at 30mm length
then sweep to tooling direction, 1.5 degree and thicken to 1mm
then draft angle of 0.5 degree at tooling axis and fillets all edges to 0.25mm
then create copy of the body and translation to required location
after that Union trim to the main component and fillet to 0.5mm at the edges

Draft Analysis of final component

Ship work like this
in your own course.