Week 9 - Project 1 - Door Trim Lower with Engineering Features

Introduction:                                                                                     …

The above task are answered and given as a pdf so refer the given below

Class A surface Class A surface is a visible surface that has some aesthetic properties, designed with high efficiency and quality These surfaces are designed by the designer using the software Alias and give the surface to the product designer to model the complete product.    TOOLING AXIS The tooling axis is the direction…

CATIA - Parametric Modeling Structure We will move to this structure after getting the Class_A surface and here also ensure that all regulatory parts of Automotive Lighting Design should be meet. It includes the Master Product File and child Products - Input Surface, BOP Parts Standard Parts, Tooling Checks, Joining Methods,…

AIM Is to create the core and cavity blocks with proper dimensions for the given model and create ejector system, Sliders, Air Vent, Cooling System, Runner and Gate and Washers and bolts PROCEDURE First analysis the given plastic component by using Draft Analysis option for the correct Tooling direction. After giving draft…

AIM  Is to create the core and cavity blocks with proper dimensions for the given model and create ejector pins and sliders. PROCEDURE First analysis the given plastic component by using Draft Analysis option for the correct Tooling direction. After analysing if there is no draft give draft for 1 deg by…

AIM Is to create a proper ejection system with ejector pins and plates, runner and gate system, air vents and cooling channels for the mold. PROCEDURE FOR EJECTOR SYSTEM For creating Ejector Pin first create a Plane using Reference Geomentry option and use circle profile to create circles and cut it using Extruded Cut…

AIM  Is to create 2 sliders for the 2 undercuts present in the model. Also, create inserts in the model wherever required. PROCEDURE FOR CREATING SLIDERS Create a plane in the undercut area by using Referance Plane option and create a sketch by using Convert Entities option. After creating use Split option…

AIM Is to create 2 sliders for the 2 undercuts present in the model. PROCEDURE FOR CREATING SLIDERS Create a plane in the undercut area by using Referance Plane option and create a sketch by using Convert Entities option. After creating use Split option to split the cavity and slider after spliting it show as split 1 and…

INTRODUCTION A fixture is a work-holding or support device used in the manufacturing industry.Fixtures are used to securely locate (position in a specific location or orientation) and support the work, ensuring that all parts produced using the fixture will maintain conformity and interchangeability. Using a fixture improves…

WEEK 11 2D DETAILING CHALLENGE OBJECTIVE Create a 2D Drawing for each Clamp Unit with all child parts and also create a Child pard drawing for the same for the Fixture assembly created in challenge 8. Create a 2D Drawing for each Pin Units drawings with all child parts and also create a Child pard…

AIM Create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8.   WHAT IS BOM  A Bill of Materials (BOM) is a list of all the components and parts needed to manufacture a product or assembly. In a drawing sheet, the BOM is typically included as a table or list…

AIM Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. KEY SHEET OF FIXTURE ASSEMBLY   BASE UNIT DRAWING   PIN UNIT 2 DRAWING   PIN…

AIM To Perform 3D finish and create Rough locators for the Assembly design created for the given Panel. INTRODUCTION 3D FINISHING It is the process before sending the part for final simulation. The part should be checked for all proper clearences and representing the maching sides of a part by applying…

AIM To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. BASE UNIT A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic valve box, trunking cable path will…

DESIGN OF SWIVEL CLAMP UNIT AND PIN CLAMP UNIT OBJECTIVE: To design three different types of swivel clamp unit with different riser ,blade,and clamp arm for the given car panel and to design a pin clamp unit for the given car panel.   CAR PANEL: There are 5 parts in the given car panel, 4 small parts and 1 large part…

1) What are the Drawing templates? Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.                                            …

1) What do you understand by the 3D finish process? 3D finish is the process where design is being completely finish & to be ready for final simulation & 2D detailing. While finishing the design the nominality of holes is checked which ensures the easy assembly of all the units. The hole concentricity & holes…

CLAMP UNIT AND REST UNIT DESIGN CHALLENGE AIM To design 3 Different types of Power Clamp Unit with Different Riser, Blade, and Clamp Arm and design 2 Different types of Rest Unit for the given Car Panel using CATIA V5. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly,…

1) What is the Base Unit? What are the typical parts of the Base Unit? A Base unit is the unit designed to mount all the other units like Clamp unit, Pin unit, Rest Unit etc of the tool. Also other parts necessary for a tool like pneumatic valve box, Trunking cable path will also be mounted on to a base unit. FUNDAMENTALS…

AIM To assemble and apply GD&T to the butterfly valve assembly drawing using CATIA V5 STEPS TO ASSEMBLE THE BUTTERFLY VALVE COMPONENTS IN ASSEMBLY WORKBENCH USING CATIA V5 STEP 1 Go to "new" and create "product workbench" to assemble the components of butterfly valve. STEP 2 After creating the product workbench bring…

AIM To design a different types of fixed pin unit and retractable pin unit with different pin, riser, blade, cylinder and block INTRODUCTION ABOUT FIXED PIN & RETRACTABLE PIN UNIT FIXED PIN Fixed pin unit is a unit designed to locate the car panel using pins. Pin, pin retainer, shims, blocks, blade, riser are…

1) What is Design Methodology? DESIGN METHODOLOGIES In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how to name the particular…

1) What is the process of project execution activity? Project activities are those basically are being processed or being practiced in general project of BIW begins. Project activities are task from start to end of project. There are various step involved in project activities. Below image shows the flow chart of project…

1) What is BIW & define its parts? BIW is know as Body In White and its refer to the welded sheet metal components which form the vehicles structure to which the other components will be married ie, Engine, Chassis, Exterior and Interior trim. BIW refers to the stage in Automotive Design or Automobile Manufacturing…

BACK DOOR WIRING HARNESS ROUTING AIM:  Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. PACKAGING RULES AND ASSUMPTIONS: Provide…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

AIM To prepare a flattened-view of a previously created harness assembly OBJECTIVE The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the drawing sheet.…

AIM: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. OBJECTIVE: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:   Steps to be followed: 1. Download connector 3D data…

AIM: To solve the above assignment questions and define the necessary electrical properties in the respective workbench.  OBJECTIVE: To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download the Backshell…

INTRODUCTION Wiring harness is the combination of electrical and mechanical CAD to connect all the electrical parts in the automotive at the optimum level. BASICS OF ELECTRICAL DISTRIBUTION SYSTEM (EDS) AND WIRING HARNESS 1) Electrical Distribution System:  It runs from front end to rear end of the vehicle. It involves…

OBJECTIVE: From the given styling surface, develop a back door using appropriate design methodologies. The objective of this project is to design a BIW Back Door of a car with an Inner Panel, Outer Panel, and Reinforcements for the Hinges, Gas stay, Wiper Motor, and Latch by following the engineering standards. The Inner…

ROOF DESIGN OBJECTIVES 1. For the given Car Roof styling, design and develop the essential flanges and reinforcements, namely the Ditch Area, Front Roof Rail, Rear Roof Rail, Centre Roof Rail and Bow-Roofs. 2. Do a curvature study on the roof and perform calculations for Heat Distortion and Snow load criterion to determine…

Aim:  To design the Fender using CATIA V5. Objective: Design the Fender with the necessary Mounting areas given below: Drip area A-Pillar mount Sill mount Bumper mount Baffle and splash mount Introduction:  Fender is the American English term for the part of an automobile, motorcycle, or other vehicle body that frames…

Aim: To find the section modulus of the hood and optimization to improve the overall section modulus. Objective: Use the section from your Hood design and calculate the section modulus using the formula S= I/y. Section Modulus: The section modulus (S) is geometry property of the cross section used for designing beams and…

AIM Study the Wheel Arch area and prove whether the car will pass the standards or not using European regulations using CATIA V5.   INTRODUCTION Wheel arch comes with some standard specifications. When viewed from the front or top side of the vehicle, if the tyre is protruding outside the fender, that would lead to more…

AIM To create an outer and inner hood panel, positioning the stiker, hinge and their reinforcements using CATIA V5.   ABOUT HOOD Hood plays a major role in pedestrians safety as well as car safety. It covers entire engine components and also acts as a shield to the pedestrians from the major injury. Hood has different…

BENCHMARKING Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry(best in class). The point of benchmarking is to identify internal opportunities for improvement. By studying companies with…

What is underbody coating? Underbody coating is a thick cladding (made of rubber) that is placed uniformly to the car's underside. When the automobile is fresh off the lot and spotless,it is usually sprayed or painted on. But it's acceptable if you apply the undercoating after a couple of years. This is because it might…

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  DUE TO SOFTWARE ISSUE SOME OF THE OPERATION ARE NOT CAME