Week 9 - Project 1 - Door Applique Design with Engineering Features

DOOR APPLIQUE:

CREATING B & C SURFACE FROM A SURFACE:

B SURFACE:

• Extract the A surface.
• Surface untrim the A surface.
• Extrapolate the surface.
• Offset the surface A.
• Repeat the all the 4 operations for the back side.
• Finally trim that the B surface will be formed.

C SURFACE:

• Intially Insert a boundary for Class A surface.
• Curve smooth the boundary.
• Sweep the the curve smooth.
• Extrapolate the surfaces.
• Finally trim the extrapolated surface so that Class A & Class C surface Joined.

• Finally Trim the Class A & Class C surface with Class B surface.
• Then we will be getting Class A, Class B & Class C surface.

• Now we have to create the Locators & Heat Stakes.
• Insert a geometrical set & name it has Locators.
• Insert a point and a plane.
• Go to sketch draw a + sybol for 4 way Locator.
• Pad it for 28mm & also thick it 1.3mm.
• Insert a body.
• Thick the base surface.
• Name the inserted body as 4 way locator.
• Draft the 4 way locator.
• chamfer it.
• Insert fillets for all the edges as 0.3mm & chamfered faces asw 1mm.
• Copy Paste the 4 way locators and translate the locator so that we can get another locator on the opposite side.
• Go to new sketch
• Insert a body & name it as 2 way locator.
• Follow the same procedures for 2 way locator.
• Finally use the boolean operation for both 4 way & 2 way locators .
• The Locators are created.
• Insert a geometrical set and name it as Heat stakes.
• Insert 2 boundries.
• Parallel the 2 boundries.
• Then using Repetative point option insert points 7 points at the Bottom & 5 points at Top.

• Go to sketch Insert 2 circles of about Dia 7mm and Dia of 5mm.

• Insert a body and name it as Heat stakes.
• Pad the circles of about 20mm.
• Copy paste the Heat stake body.
• Translate it for 11 times using point to point option as already point has been inserted.
• Insert a body and assemble all the bodies and name it as Heat Stakes Assy.
• Use Boolean operations Union Trim and trim the unwanted areas of heat stakes.
• Finally Locators & Heat stakes are created.

DRAFT ANALYSIS FOR LOCATORS & HEAT STAKES:

• Inserting a compass in in tooling axis.

change the angle of draft analysis degree as 0.48

Types of views:

Isometris view-:

Front view-:

Top view-:

Side view-: