Week 9 - Project 1 - Door Applique Design with Engineering Features

Making a point and a plane on the door attachment surface

Tooling axis creation

4-way locator

Padding

Making door attachment surface as thick surface

Drafting 4-way locator

Giving entry chamfer and fillets

2-way locator

Giving thick surface to door applique

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Making sure all the locators are at an even height

Union trimming all 3 locators

Unhiding door attachment surface

Making heat stakes

Extracting door applique thick surface

Taking boundaries

Parallel curve

Points repetition (making 12 points aka 12 heat stakes)

Sketch of heat stake

Copying and paste special

Translate

Translating everywhere

Assembling all heat stakes to one single body

Doing union trim of stakes with applique

Making counterpart clearances

For 4-way locator

Ensuring there is a 0.1mm gap

For heat stake

For 2-way locator

Final product

Ensure correct gap (0.5 for 2 way and heat stake, 0.1 for 4 way)