Challenge

Week 9 Machining with Planer Challenge

Objective

To perform an explicit dynamics simulation to find out the Equivalent Stress, Total Deformation and also insert a User defined result to calculate the temperature of the body. The simulation is performed in two cases with two different cutting velocity.

PROCEDURE

  • First, we have to input the engineering materials with required properties or else by creating with required properties.

  • Then we have to import our model into ansys, import the model and open it in space claim so that ansys will read it.

  • Set body interconnection as shown in snap

  • Then mesh the component with required mesh size in this assignment we will use

  • Define Analysis Setting :-

Define B.C. for model:-

Apply fixed support at one end of geometry as shown in snap :-

Define velocity to tool as shown in snap :-

Result of case -1

Apply velocity of 15000 mm/s

Directional Deformation :-

Eq. Stess :-

User define result(Temperature) :-

Result of case -2

Apply velocity of 20000 mm/s

Total Deformation :-

Eq. Stess :-

User define result(Temperature) :-

  • Conclusion :-

As the velocity increases, the stress related to cutting, cutting distance and temperature increases. It can be seen that the directional deformation is less for 15000 mm/s when compared to the 20000 mm/s velocity. It can be concluded that as the velocity increases, all the other parameters increases including the damage to the workpiece.

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