Week 9 - Attachment Feature Creation - Challenge 2

Week 9 - Attachment Feature Creation - Challenge 2

OBJECTIVE

• To create and Develop Class B and Class C surfaces along with proper Tooling axis from the Given Class A surface
• To create and Assemble of Dog House to the complete part body of Door Trim.
• Draft analyse the both class A and completed part body of Door Trim.

Screenshot of Class surface of Door Trim

Tooling Axis

• Multi faces of Class A surface consider Y Direction is a Tooling Axis

Draft Analysis of Class A Surface

Class B Creation

• Offset the Class A surface at the distance of 2.5mm
• Then Some edges and faces are broken in the offset
• So, Reconstruct those surfaces by using MultiExtract and Trim operation
• Afterthat, fillet all edges with measure of class A surface and also consider thickness of component
• If fillet is inward minus the thickness value to the fillet value get from class A surface
• If fillet is outward adding the thickness to the fillet value

Screenshot of Class B surface

Class C creation

• From the Class A surface, selects boundary and sweep
• In sweep,With reference surface select boundary as a guided curve and ref.surface is Class A surface at 90 degree with distance of 5mm
• then some curving edges are inproper surface, so resolve those surface by using Multisolid surface command
• then extrapolate corner edges were not intersect to eachother and trim the excess edges
• After Using Join command join all the sweep surfaces is consider as a Class C surface

Screenshot of Class C surface

Final Component Creation

• Join the Class C surface to the Class A Surface
• And Trim Class B surface to the Join Of class c and A surfaces

Screenshot of Final Door Trim surface

• Change to Part body By using Closing Surface and Door handle solid component is completed

Dog House Creation

• Create Positioned sketch on the surface and draw a Rectangle and iso constraint
• Sweep with Drafting surface at ref.guide is Tooling Axis at 1.5 degree
• Then thicken 2mm of thickness of the component
• Draft angle is 1.5 degree at pulling direction of Side Core Axis and neutral element is side wall of Dog House
• then Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ). is 1mm
• The height of ( B ) should be between 3.0 – 6.0 mm is 5mm

Screenshot of Dog House

Draft Analysis of Door Trim with Dog House Design

Isometric View

Front View

Side View

Top View