Week 9 - Attachment Feature Creation - Challenge 2

      MODELLING & RENDERING OF AMERICAN CHOPPER AIM:- The Project Report is about the Designing, Modelling, and Photo Rendering of American Chopper using Solidworks 2021 and Solidworks Visualize 2021. OBJECTIVE:- To Design and model each component required to make assembly of an American Chopper in Solidworks and finally…

Aim:  to create a proper ejection system with ejector pins and plates, runner and gate system, air vents and cooling channels for the mold. Ejectors   For ejection of the component, the entire ejection system will move In the direction of the core block and the mold will be completely ejected Ejector pins:…

CPU FAN BEZEL MOLD DESIGN USING SOLIDWORKS OBJECTIVE: Creation of Mold for a CPU Fan Bezel using SolidWorks. INTRODUCTION:  The injection molding process involves heating & injecting plastic material under pressure into a closed metal mold tool. The molten plastic cools & hardens into the shape inside the mold tool, which…

AIM: Making Bill of Material and Bill of Part for fixture unit Objective: Making Bill of Material for fixture unit in challenge 8 Making Bill of Part for fixture unit in challenge 8 Bill of Material: This is a sheet which contains the information about assembly part, sub-assembly parts, raw material for the manufacture,…

MOLD DESIGN, SLIDER & INSERTS CREATION FOR CPU FAN CASE USING SOLIDWORKS  In this report mold design and creation of sliders for cpu fan case was done by creating each individual part in assembly workbench following step by step process to attain best results.  As there was the necessity…

AIM- In this assignment we have to Create a mold of table fan outer casing. MOLD DESIGN- Mold design is a decisive factor for the molding success such as dimensioning and location of the sprue gates, dimensioning of shear edges, flow aids, cooling and ejector techniques, etc. PLASTIC MOLD DESIGN- Each injection…

MOLD DESIGN & SLIDERS CREATION FOR DOOR BEZEL USING SOLIDWORKS In this report mold design and creation of sliders for car door bezel was done by creating each individual part in assembly workbench following step by step process to attain best results. As there was the necessity of the sliders for the model, we should…

Please find the attached Document, of given answers.

Title:- Assemble and apply Geometric Dimensioning and Tolerancing (GD&T) to the betterfly valve assembly drawing Objective:- To created the 3D part of the butterfly valve sub part name like, Main Body, Shaft, Lever, Nut , Screw, Disc Plate etc. To apply Geometric Dimensioning and Tolerancing (GD&T or…

1. Radar Mast : Max Expected  Number of hours required to design- 1.5hrs  2) YACHT MODELLING OBJECTIVE : To model a Yacht using SolidWorks Part file, assemble all the individual parts using the SolidWorks Assembly file and perform attractive rendering operations using SolidWorks…

                      Aim :  1) Initiate a concept of fixture design with reference to all inputs provided for the car panel. 2) Complete 3D finish work. 3) Complete 2D finish with output documentation. 4) Write a detailed report describing the process and attach relevant images.   A fixture is a work-holding or support…

AIM To Create 2D Drawing for each Clamp Units with all child parts and also create Child pard drawing for the same for the Fixture assembly and to Create 2D Drawing for each Pin Units drawings with all child parts and also create Child pard drawing for the same for the Fixture assembly…

Aim: 1)Draft a Key Sheet for the Complete Fixture assembly created in challenge 10. 2)Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 10. Key Sheet For Complete Fixture Assembly: Fixture, Rough Locators & Base Unit Design…

 1: What are the Drawing templates? Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.  Creation; Drawing Templates: Drawing templates are basically the drawing standards as per customers specifications. Drawing templates are format that are…

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly. 3D-FINISHING:  3d Finish is a process where the design is being completely finish and to be ready for final simulation and 2d detailing. While finishing the design the nominality is checked which ensures the easy assembly of all…

1) What do you understand by the 3D finish process?       3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which…

AIM: To design a base unit for the pin units and clamp units including swivel clamp unit with all weldments for the given car panel. THEORITICAL PROCEDURE: BASE UNIT: A base unit is the designed to mount all other units(Clamp unit, pin unit, rest unit etc) of the tool, also other parts necessary for a tool like Pneumatic…

Q1) What is the Base Unit? What are the typical parts of the Base Unit?                                  Base unit is one of the main units in a BIW Fixture. A Base unit provides the platform to mount all the other units like rest units, clamp units and pin units etc. Base unit also mounts the components like Valve Bank,…

Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Panel. Design a Pin-Clamp unit for the given Car Panel. Aim/Introduction/ Objective: In this challenge we have to Design 3 Different types of Swivel Clamp Unit with Different Riser, Blade and Clamp Arm for the…

CLAMP UNIT AND REST UNIT DESIGN CHALLENGE AIM To design 3 Different types of Power Clamp Unit with Different Riser, Blade, and Clamp Arm and design 2 Different types of Rest Unit for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents…

DESIGN OF FIX PIN AND RETRACTABLE PIN UNIT INTRODUCTION The fix pin and the retractable pin units are hole constraining fixtures for car panels. FIXED PIN UNIT: Fixed pin unit is a unit designed to locate the car panel using pins. The parts of fixed pin are: Pin Retainer Block Blade Riser  Shim   RETRACTABLE…

Question No.1 – What is Design methodologies? DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design tree, and how…

Title: Engine Wire Harness Routing in CATIA V5 Objective: To route the wiring harness on given Engine and prepare the flatten view drawing in CATIA V5.  Introduction: An engine wiring harness is an organized set of wires, cables, connectors and terminals that controls a vehicle’s electrical system. Engine wire harnesses…

1)What is the process of project execution activity?                         1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of…

What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. Body in White, or BIW,…

Aim: To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5.  Given: Car Tailgate Assembly                                                                                                                                                                     DESIGN CRITERIA…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create…

AIM: Development of a Door Trim panel Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate…

AIM: Development of a Door Trim panel Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate…

Q1. Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

Class A Surfcae with tooling axis: Class B Surface: Class C Surface: Solid Body(Dog house): Isometric View:  

AIM;Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. CLASS A SURFACE WITH TOOLING AXIS; CLASS B SURFACE WITH TOOLING AXIS; CLASS C SURFACE WITH TOOLING AXIS; SOLID BODY; ISOMETRIC VIEW;  

Drawing 1: Creation Of Quick Return Mechanism: First we have to create the all parts and then assemble it. 1st Part: 2nd Part: 3rd Part: 4th Part: 5th Part: Assembly Crfeation Of Quick Return Mechanism: Drafting Workbench of Quick Return Mechanism:     Drawing 2: Creation of CV JOINT: First we have to create…

AIM: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm Class…

AIM: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Class A Surface withh Tooling Axis: Class B Surface:…

AIM: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge Parting Surface: Core Block: Cavity Block: Core & Cavity Block: Sectional View Of Core And Cavity: Translate Definition View of Core & Cavity block:        

AIM: Create the Screw boss for the Drill Handle considering the design rules. General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness -  Typically 40%* of the nominal wall at the base.   Height to Diameter Ratio -  3:1   Radii - 0.25mm…

AIM:  Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM;  Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model Class A & Class B surface; Tooling Axis; Solid Body;…

Objective:  To design Back door Introduction      It is a hinged board or door at the rear of the vehicle that can be moved up or down during loading and unloading. Back Door is also referred as 'Hatch' or 'Tailgate' or 'Trunk-lid' or 'Boot-door'. Its the rearmost part of the vehicle which gives access…

 SECTION MODULUS OF AN HOOD Section modulus is a direct measure of strength of any  sectional area of an object about an reference axis(neutral axis). Strength is nothing but, capable of supporting greater loads, so higher the strength it has a high capable of supporting  greater loads. This strength can…

Aim- To develop the essential flanges and reinforcements with appropriate dimensions and checking draft by performing Draft analysis, Calculating Section inertia, Heat distortion and Snow load on the roof. Roof- An automobile roof or car top is the portion of an automobile that sits above…

DESIGN OF FRONT FENDER- OBJECTIVE- To develop the front fender using Nx cad following the design parameters . INTRODUCTION -  Front fender is a part of the vehicle that frames the wheel. the primary purpose of the fender is to prevent sand, mud, rock etc from being thrown away into the air by rotating tire.…

FENDER WHEEL ARCH CHALLENGE FENDER WHEEL ARCH                                     Wheel Arch is the semi-circular part of the fender positioned above…

Aim: To design car hood in NX using given master section and provided design parameters. Hood and it’s components: Hood –               Car hood/bonnet is a hinged cover that rests over the engine in a front-engine car. A latch is provided…

Project Objective:- In This Project, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. 01. Suggested Cars Listed Below:-  01. Hyundai Vennu 1.4 CRDi MTE. 02. Mahindra XUV 3000 1.5W6. 03. Nissan Kicks XE Diesel.…