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Week 8: Literature review - RANS derivation and analysis

Reynolds Stress Reynolds stress results from the turbulent transport of momentum. It can be defined as the component of the total stress tensor in a fluid obtained from the averaging operation over the Navier-Stokes equations to account for turbulent fluctuations in fluid momentum. In terms of accuracy for modeling energy…

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    Read more Projects by Rahul Nhavkar (58)

    Week 7 Challenge - Assembly Workbench

    Objective:

    AIM: To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the assembly make use of…

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    24 Jun 2023 03:03 PM IST

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    Week 14 challenge

    Objective:

    Front View Top View Side View Isometric View Draft Sheet  

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    24 Jun 2023 10:01 AM IST

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      Week 11 - Project - A pillar Design with Master Section

      Objective:

      DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To improvise the Class A surface by resolving bad patches and adding flanges to it.  To create A pillar solid model with the help of  improvised class A surface. To create B side features for the A Pillar using the master section given to us as an input. To create…

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      29 Apr 2023 09:20 AM IST

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      Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

      Objective:

      DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: Creation of Tooling axis with appropriate draft angle. Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created.…

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      25 Apr 2023 10:00 AM IST

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        Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

        Objective:

        DOG HOUSE DESIGN ON DOOR TRIM. AIM- Create the Dog House for the Door Trim considering the design rules. C is where the doghouse contacts the back side of the surface Doghouse wall thickness at the intersection of the part wall (C ) should be 40% or less than the main wall stock (T). Height of (B) should be between…

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        25 Apr 2023 09:51 AM IST

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        Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

        Objective:

        DOOR HANDLE Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected.   By analysing the component the most easily ejectable direction is somewhere close to the Z direction,(might…

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        16 Apr 2023 10:15 AM IST

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        Week 9 - Challenge 3 - Bumper

        Objective:

        BUMPER DESIGN AIM: to make a model from the provided class-A surface. INTRODUCTION: CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surface and the outer most surface. CLASS-B SURFACE: a surface below a certain thickness from the…

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        16 Apr 2023 10:10 AM IST

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        Week 9 - Challenge 2 - Switch Bezel Design

        Objective:

        Objective: The main objective of this challenge is to create a 3D solid body from the above-given class A surface, with the help of a tooling axis of the class A surface. Perform the draft analysis for the solid part body at the end. Tooling Direction In Molding, machine arrangement is given to open the mould along…

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        16 Apr 2023 10:04 AM IST

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        Week 9 - Challenge 1 - Base Bracket Design

        Objective:

          OBJECTIVE The objective of the project is to design the class B and C surface for the Base bracket with the given class A surface and Draft analysis must be carried out by creating a perfect Tooling direction by using the Bisecting method. INTRODUCTION The Draft Analysis command enables you to detect if…

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        12 Apr 2023 10:15 AM IST

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        Project 2 - Rankine cycle Simulator

        Objective:

        AIM : To create a Rankine Cycle Simulator using MATLAB. OBJECTIVE : To calculate the state points of the Rankine Cycle based on user inputs.  To plot the corresponding T-s and h-s plots for the given set of inputs. THEORY :-                RANKINE…

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        12 Mar 2023 12:10 PM IST

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        Week 5 Challenge : Surface wrap on Automotive Assembly

        Objective:

        Aim: For the given models, check for the geometrical errors and delete surfaces which are unwanted for Surface wrap as shown in the videos. After clearing geometry, Merge all 3 models and perform surface wrap. Objective: Target length for Wrap = 3 mmWrite a detailed report on steps followed to finish this challenge. Conclusion:…

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        12 Feb 2023 11:12 AM IST

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          Week 4 Challenge : CFD Meshing for BMW car

          Objective:

          Aim To perform volumetric meshing  on the given model of BMW car geometry. Objective For the given model, check and solve all geometrical errors on half portion and Assign appropriate PIDs. Perform meshing with the given Target length and element Quality criteria. Target lengths for the different parts of a model…

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          12 Feb 2023 11:08 AM IST

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            Week 3 Challenge : CFD meshing on Turbocharger

            Objective:

            AIM: To mention some practical CFD models that have been based on the mathematical analysis of Rayleigh Taylor waves and explain how these mathematical models have been adapted for CFD calculations. To perform the Rayleigh Taylor instability simulation for 2 different mesh sizes with the base mesh being 0.5 mm and…

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            12 Feb 2023 11:04 AM IST

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            Week 2 Challenge : Surface meshing on a Pressure valve

            Objective:

            AIM: To check for geometrical errors and perform Topology cleanup accordingly. To perform surface wrap on the given automotive assembly. Make a volumetric mesh in the given geometry, then make a surface mesh so we can proceed with the volumetric mesh, and finally select the required volumes and create a volumetric mesh…

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            12 Feb 2023 11:01 AM IST

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            Design of backdoor

            Objective:

            OBJECTIVE -  Design a Back Door Assembly from the provided styling surface, use appropriate design methodologies and provide the necessary reinforcements and embosses.   INTRODUCTION - Backdoor are one of the type of door of the vehicle which are located next to the passanger seat which provides access to the luggage compartment.…

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            05 Jan 2023 04:09 PM IST

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              Tool Test 1

              Objective:

              PROCEDURE - MODEL - 1 -  SWITCH PANEL  The model to be worked on is shown in the below image.  1. The first step is to do the geometry check for the entire model. We go to Tools->Checks->Geometry and verify the validity of the model. If there are any errors in the model, it can be auto-fixed and verified again as shown…

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              25 Dec 2022 07:48 AM IST

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                Project 1 - 2D meshing on the instrumental Panel

                Objective:

                Procedure :-  Step 1 :- Import the model. File -open -select the model -open.   Step 2 :- Checks for geometry. geometry -checks -execute.   Step 3 :- Measuring the thickness .     Step 4:- giving length  Step 5 :-Assigning Quality criteria to the model.     Step 6 :-Assigning Quality parameters .     Step 7 :- Generating …

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                25 Dec 2022 07:47 AM IST

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                  Fender Design

                  Objective:

                  OBJECTIVE : The main objective of this project is to design a fender using  a new age design software - NX - CAD INTRODUCTION : Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch  with the proper dimensions is converted…

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                  09 Dec 2022 10:49 AM IST

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                  Roof Design

                  Objective:

                    Objectives   Create a car roof model based on the styling surface master sections given for various parts with mastic points & rein forcements.  Determine whether the design is complying with heat distortion criteria through curvature study on the roof.  Check section modulus of front roof…

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                  23 Nov 2022 05:54 PM IST

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                    Fender Design - Wheel Arch Challenge

                    Objective:

                    FENDER:                Fender is the american english term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well.Early automobile fenders set over the wheels to prevent mud, sand and dust being thrown on to the body and the occupants. Fenders…

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                    23 Nov 2022 05:50 PM IST

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                      Section Modulus calculation and optimization

                      Objective:

                      For general design, the elastic section modulus is used, applying up to the yield point for most metals and other common materials. The elastic section modulus is defined as S = I / y, where I is the second moment of area (or area moment of inertia) and y is the distance from the neutral axis to any given fibre. It is…

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                      23 Nov 2022 05:32 PM IST

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                        Hood design-Week 2

                        Objective:

                        A car hood also referred to as a bonnet in some other countries is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. A concealed latch is typically used to hold down the hood. On vehicles with an aftermarket hood and on racecars,…

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                        07 Oct 2022 05:47 PM IST

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                        Underbody Coating

                        Objective:

                        Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean.  The main purpose of undercoating is to check rust especially in the body components like frame…

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                        02 Oct 2022 11:58 AM IST

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                          Benchmarking

                          Objective:

                          roject Objective:- In This Project, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. 01. Suggested Cars Listed Below:-  01. Hyundai Vennu 1.4 CRDi MTE. 02. Mahindra XUV 3000 1.5W6. 03. Nissan Kicks XE Diesel.…

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                          28 Sep 2022 06:22 PM IST

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                            Week - 8 - Morphing

                            Objective:

                            Aim :   1) Practice all the Morphing techniques that were shown in the video for Model-1.    2) Perform morphing for the Model-2 and Increase the Height of the Dog houses and Ribs. (Refer Red annotations in the below image to understand what are Dog houses and Ribs)  3)Write a report on Morphing of…

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                            07 Sep 2022 05:01 PM IST

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                              Week 6 - Creating connection for Rear door

                              Objective:

                              AIM:  The connections for the front door by using different 1D elements are taught in detail.  Now for the given Rear door FE model, Create and Apply different PIDs for different components. By using the same technique and the elements as shown in the video, Perform suitable connections. (No thickness need to…

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                              07 Sep 2022 04:49 PM IST

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                                Tool Test-2

                                Objective:

                                PROCESS: THE given parental surface is inetial checked for the Geometric Check,& errors are Fixed. The given parental has 1 Component , Each surface is Surface/Shell Meshed seperately. Mesh parameters is applied Quality Criteria is applied and checked on the Shelled Mesh. FTER MESHING OF ALL COMPONENTS QUALITY OF ALL…

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                                07 Sep 2022 04:47 PM IST

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                                  Week- 5 - Solid meshing

                                  Objective:

                                  Importing CAD Model in Ansa workspace. Then we will check for the geometric whethe it has any geometrical errors. If in case of errors check throws errors we will try to fix it manually or automatically depending upon the error. Once model has no error it will show green status as shown in below image and we can proceed…

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                                  07 Sep 2022 04:43 PM IST

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                                    Week - 4 - 2D meshing for Plastic components

                                    Objective:

                                    First we are going to Import the geometry. The image  given below is the CAD geometry after importing and this geometry is without topo cleaning or geometry cleanup. And the model is opened in toto mode . This is check manager where all types of checkes are listed or you can make your own check list.here we are going…

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                                    07 Sep 2022 04:38 PM IST

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                                      FINAL TEST

                                      Objective:

                                      (1)Compression ratio is defined as a ratio of the maximum volume to the minimum volume of the combustion cylinder. in our case compression ratio is 5.74e−45.70e−5=10.07 (2)To change compression ratio without changing geometrical parameters is possible only by changing clearance or swept volume. maximum…

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                                      28 Aug 2022 12:12 PM IST

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                                      Week 11: Project 2 - Emission characterization on a CAT3410 engine

                                      Objective:

                                      Aim: Project 2 - Emission characterization on a CAT3410 engine Objective Your job is to run simulations with both these pistons and characterize the emissions (Soot, Nox, and UHC) Create cut-plan animations showing Soot, Nox, and UHC and compare them between the omega and the open-w pistons.  Upload animations…

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                                      28 Aug 2022 11:54 AM IST

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                                        Week 10: Project 1 - FULL HYDRO case set up (PFI)

                                        Objective:

                                        Aim: The Main objective of this project was to setup no-hydrodynamics solver transient simulation of a port fuel injection engine using converge CFD. Introduction Port injection, the fuel injectors are positioned on the air intake leading to each cylinder of your engine.  As your engine sucks in air to later be compressed…

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                                        28 Aug 2022 11:52 AM IST

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                                        Week 9: Project 1 - Surface preparation and Boundary Flagging (PFI)

                                        Objective:

                                        Aim:  To check for the geometrical errors and perform Topology cleanup accordingly. Set three different target length for different cases and mesh the model. Objective: For the given model, check for the geometrical errors and perform Topology cleanup accordingly. Set three different target lengths as three different…

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                                        28 Aug 2022 11:51 AM IST

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                                          Week 8: Literature review - RANS derivation and analysis

                                          Objective:

                                          Reynolds Stress Reynolds stress results from the turbulent transport of momentum. It can be defined as the component of the total stress tensor in a fluid obtained from the averaging operation over the Navier-Stokes equations to account for turbulent fluctuations in fluid momentum. In terms of accuracy for modeling energy…

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                                          28 Aug 2022 11:50 AM IST

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                                            Week 7: Shock tube simulation project

                                            Objective:

                                            Aim: Shock tube simulation project Objective:  Setup a transient shock tube simulation Plot the pressure and temperature history in the entire domain - Explain the result Plot the cell count as a function of time - Explain the result It is expected to show the mesh generation using ParaView. Also, create animation…

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                                            28 Aug 2022 11:48 AM IST

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                                            Week 6: Conjugate Heat Transfer Simulation

                                            Objective:

                                            Aim: To Setup a flow simulation through a pipe. Objective: Inlet Reynolds number should be 7,000 HINT : Use the below formula to calculate velocity for corresponding value of REYNOLD NUMBER and give DIRICHLET BC for velocity at inlet and specify the value for velocity calculated at INLET BC using below formula…

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                                            28 Aug 2022 11:45 AM IST

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                                              Week 5: Prandtl Meyer Shock problem

                                              Objective:

                                              AIM: Prandtl Meyer Shock problem objectives: 1. Shock flow boundary conditions Do a literature search on what BC's are typically used for shock flow problems 2. What is a shock wave? In your own words, describe the physics behind shock waves 3. Effect of SGS parameter on shock location In the Prandtl Meyer shock problem,…

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                                              28 Aug 2022 11:43 AM IST

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                                                Week 1: Channel flow simulation using CONVERGE CFD

                                                Objective:

                                                Aim: To Setup a channel flow Cases. Objective: 1. For this challenge, we will be setting up a channel flow tutorial. 2. As you watch these videos, set up the case in CONVERGE 3. Make sure the inlet pressure and initial pressure are the same.  4. Once you have the base setup ready, run the case for three different…

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                                                28 Aug 2022 11:40 AM IST

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                                                  Week 4.2: Project - Transient simulation of flow over a throttle body

                                                  Objective:

                                                  Aim: Setup and run transient state simulation for flow over a throttle body. Post process the results and show pressure and velocity contours. Show the mesh (i.e surface with edges) Show the plots for pressure, velocity, mass flow rate and total cell count. Also show the calculations on how you calculated an end time for…

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                                                  28 Aug 2022 11:39 AM IST

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                                                    Week 4.1: Project - Steady state simulation of flow over a throttle body

                                                    Objective:

                                                    Aim: Set up and run the steady state simulation for flow over throttle body. Post process the results and show pressure and velocity contours. Show the mesh (i.e surface with edges) Show the plots for pressure, velocity, mass flow rate and total cell count. Introduction: The throttle body is an important part of the air…

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                                                    28 Aug 2022 11:37 AM IST

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                                                      Week 3: Flow over a backward facing step

                                                      Objective:

                                                      Intorduction: Fully developed flow enters the domain from left. once the flow reaches the step, thanks to growth of flow channel, pressure gradient exists, it detaches and a recirculation zone is created. A turbulent physical phenomenon encounters a unexpected back step, inflicting flow…

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                                                      28 Aug 2022 11:36 AM IST

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                                                      Week 12 - Validation studies of Symmetry BC vs Wedge BC in OpenFOAM vs Analytical H.P equation

                                                      Objective:

                                                      clear all close all clc   theta=45; %wedge angle Re =2100;%Reynold's number D =0.01;%Diameter R =D/2;%Radius Le =0.05*Re*D; %hydrodynamic entry length L =Le+0.4; %Total length   %Temperature = 25degree celsius mu =8.90*10^-4; %Dynamic viscosity rho =997; %density nu =8.9267*10^-7; %kinematic viscosity  …

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                                                      22 Aug 2022 04:57 PM IST

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                                                      Week 11 - Simulation of Flow through a pipe in OpenFoam

                                                      Objective:

                                                      close all clear all clc   s = 1; %scaling factor L = 5; %Length of pipe r = 0.015; %Radius of pipe theta = 2; %Angle of wedge wrt axis rho = 997; %density of working fluid Re =2100; %Renolds number dx = 20; %Number of cells in X-direction dy = 1; %Number of cells in y-direction dz = 500; %Number of cells in z-direction…

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                                                      22 Aug 2022 04:55 PM IST

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                                                      Week 9 - Parametric study on Gate valve.

                                                      Objective:

                                                      Aim:For this challenge, you will have to perform a parametric study on the gate valve simulation by setting the opening from 10 % to 80%.  Obtain the mass flow rates at the outlet for each design point. Calculate the flow coefficient and flow factor for each opening and plot the graph. Discuss the results of the mass…

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                                                      14 Aug 2022 10:08 AM IST

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                                                      Week 8 - Simulating Cyclone separator with Discrete Phase Modelling

                                                      Objective:

                                                      From the above information, following cases can be analyzed: CASE-1: To perform an analysis on a given cyclone separator model by varying the particle diameter from 1 μm to 5 μm and calculate the separation efficiency in each case. Discuss the results. [Use both the velocity's…

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                                                      14 Aug 2022 10:07 AM IST

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                                                        Week 6 - CHT Analysis on a Graphics card

                                                        Objective:

                                                        Simulation Procedure : Geometry : Open the geometry section and import the given Graphics card geometry. Then go to workbench section and select shareprep option so they share sides and faces with each other. Mesh : Open the mesh and name the boundaries like Inlet, Outlet, Symmetry. Now, generate the default mesh provided.…

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                                                        14 Aug 2022 10:02 AM IST

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                                                          Week 5 - Rayleigh Taylor Instability

                                                          Objective:

                                                          elvin-Helmholtz instability- This instability typically occurs when there is velocity shear in a single continuous fluid, or additionally where there is a velocity difference across the interface between two fluids. A common example is seen when wind blows across a water surface; the instability constant is able…

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                                                          14 Aug 2022 10:00 AM IST

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                                                            Week 4 - CHT Analysis on Exhaust port

                                                            Objective:

                                                            THEORY Computational Fluid Dynamics(CFD) and more specifically conjugate heat transfer (CHT) analysis can accurately predict heat transfer by simultaneously solving all the relevant solid and flow field heat transfer processes, for example: conduction through solids, free and forced convection in the gases/fluids and thermal…

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                                                            14 Aug 2022 09:58 AM IST

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                                                            Week 9 - FVM Literature Review

                                                            Objective:

                                                            There are total 4 Numerical Methods: Finite Element Method (FEM) Boundary Element Method (BEM) Finite Volume Method (FVM) Finite Difference Method (FDM) Efficient technology for CFD with the finite-difference and finite-volume method has become increasingly popular and have been using from much longer periods. FDM Boundary…

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                                                            14 Aug 2022 09:55 AM IST

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                                                            Week 8 - Simulation of a backward facing step in OpenFOAM

                                                            Objective:

                                                            This dict contains information about vertices , blocks and boundaries. Vertices are udes to create points which are further joined to create geomtery, so edit vertices entries to create requiredg geometry and then edit block entries to create faces. Run blockMesh command after this and then paraFoam command to check formation…

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                                                            14 Aug 2022 09:53 AM IST

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                                                            Week 7 - Simulation of a 1D Super-sonic nozzle flow simulation using Macormack Method

                                                            Objective:

                                                            % witting program for simulation of 1D NOZZEL SUPERSONIC FLO USING MACROMAC   % METHOD   clear all close all clc   %defing the inputs %number of grids points n=31; x=linspace(0,3,n); dx=x(2)-x(1); gamma=1.4;   %numbers of time steps nt=1400; CFL=0.5;   %defing the function for non conservation…

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                                                            14 Aug 2022 09:51 AM IST

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                                                              Week 5.1 - Mid term project - Solving the steady and unsteady 2D heat conduction problem

                                                              Objective:

                                                              % Solving Steady and unsteady 2D heat conduction problem % Steady state conduction % Iterative solver - Jacobi, Gauss -seidel, Relaxation methods clear all close all clc %initial conditions %L = 1 nx = 10; ny = 10; x = linspace(0,1,nx); y = linspace(0,1,ny); dx = x(2) - x(1); dy = y(2) - y(1); % given data of boundary…

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                                                              14 Aug 2022 09:41 AM IST

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                                                                Week 3.5 - Deriving 4th order approximation of a 2nd order derivative using Taylor Table method

                                                                Objective:

                                                                Based on the above stencil our hypothesis equation will be:- ∂2u∂x2=af(i−2)+bf(i−1)+cf(i)+df(i+1)+ef(i+2)∂2u∂x2=af(i-2)+bf(i-1)+cf(i)+df(i+1)+ef(i+2)………………… (1) In order to find the values of coefficient(a,b,c,d,e),(a,b,c,d,e),we’re…

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                                                                14 Aug 2022 09:36 AM IST

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                                                                Week 3 - External flow simulation over an Ahmed body.

                                                                Objective:

                                                                A1. Describe Ahmed's body and its importance. The Ahmed body is a simplified car body used in the automotive field to study the impact of the flow pattern on the drag. The external aerodynamics of the car defines many major traits of an automobile like stability, comfort, and fuel consumption at high speeds. The flow around…

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                                                                14 Aug 2022 09:32 AM IST

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                                                                Week 2 - Flow over a Cylinder.

                                                                Objective:

                                                                Vortex shedding is an oscillating flow that takes place when a fluid such as air or water flows past a bluff (as opposed to streamlined) body at certain velocities, depending on the size and shape of the body. In this flow, Vortices are created at the back of the body and detach periodically from either side of the body,…

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                                                                14 Aug 2022 09:30 AM IST

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                                                                  Week 4.1 - Genetic Algorithm

                                                                  Objective:

                                                                  [10:55 pm, 02/08/2022] Vinay Chaudhari: clear all close allclc%Defining our search spacex = linspace(0,0.6,150);y = linspace(0,0.6,150); %creating a 2dimensional mesh[xx,yy] = meshgrid(x,y); %evaluating the stalagmite functionfor i = 1:length(xx) for j = 1:length(yy) input(1) = xx(i,j); input(2) = yy(i,j); f(i,j) = stalagmite1(input);…

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                                                                  02 Aug 2022 05:27 PM IST

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                                                                    Week 3 - Solving second order ODEs

                                                                    Objective:

                                                                    clear all close all clc b = 0.05; g = 9.81; l = 1; m = 1; %initial condition theta_0 = [0;5]; %time points t_span = linspace(0,10,500); %solve ODE [t,r] = ode45(@(t,theta)odefunc(t,theta,b,g,l,m),t_span,theta_0); plot(t,r(:,1)) hold on plot(t,r(:,2)) xlabel('time') ylabel('plot') %animation pendulum x0 = 0; y0 = 0; displacement_values…

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                                                                    18 Jul 2022 04:33 PM IST

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                                                                      Week 2- 2R Robotic Arm Challenge

                                                                      Objective:

                                                                      clear allclose allclc %inputL1 = 1;L2 = 0.5; theta1 = linspace(0,90,30);theta2 = linspace(0,90,30); ct=1; for i = 1:length(theta1) THETA1 = theta1(i); for j = 1:length(theta2) THETA2 =theta2(j); x0=0; y0=0; x1 = L1*cosd(THETA1); y1 = L1*sind(THETA1); x2 = x1 + L1*cosd(THETA2); y2 = y1 + L1*sind(THETA2); %plotting plot([x0…

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                                                                      06 Jul 2022 05:45 PM IST

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