Week 8 - Challenge 6 - Core & Cavity Design

Identify each of the major elements in the above automotive wiring diagram.  Ans: Major Elements in the above automotive wiring diagram are - Genarator,                   Battery,      …

Aim: To route the wiring harness on the given tailgate assembly and prepare the flatten view drawing in CATIA V5.  Given: Car Tailgate Assembly                                                                                                                                                                     DESIGN CRITERIA…

AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required.   DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

Aim - Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.   Process - 1.) Define the Connector a) Download Connector 3D Part from www.te.com DT06-4S b) Create a Required Geomtrical parameters-…

   WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective…

WIRE HARNESS ROUTING - WEEK 4 AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors…

 AIM:   To solve the above assignment questions and define the necessary electrical properties in the respective workbench.   OBJECTIVE:   To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download the Backshell…

Title: Defining Connectors and Clips using CATIA V5 Objective : Downloading the 3D CAD files form the te.com website and then defining the parts electrically and further creating a catalogue for the components. Introduction:  A connector is a device(or more precisely, a mating pair of devices, often a plug and a socket)…

AUTOMOTIVE DESIGN OF CAR BACK DOOR USING NX CAD OBJECTIVE:            i) From the given styling surface, develop a back door using appropriate design methodologies.          ii) The objective of this project is to design a BIW Back Door of a car with an Inner Panel, Outer Panel, and Reinforcements for the Hinges, Gas stay,…

Title- calculation of section modulus of hood design and also come up with improved section modulus Introduction SECTION MODULUS Section modulus is the ratio of total moment resisted by the section to the stress in the extreme fibre. Section modulus give us idea about how much of load the given structure can take. If the…

OBJECTIVE: Create an assembly by developing the essential flanges for the outer roof and creating the reinforcements for the given roof styling, . Provide appropriate dimensions and check for Draft analysis with a tool opening angle of 7 degrees. Do a curvature study on the roof and perform calculations to determine…

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FENDER DESIGN AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. INTRODUCTION : Fender is the american english term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. Its primary propose is to prevent sand,…

FENDER : Fender is a part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged by contact with…

Introduction:   What is underbody coating for automobiles?    Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. But even if you are getting…

BENCHMARKING Benchmarking is a process of measuring the performance of a compititors products, services, or processes against those of another business considered to be the best in the industry. The point of benchmarking is to identify internal opportunities for improvement. By studying companies with superior performance,…

                                                                ASSEMBLY WORKBENCH CHALLENGE OBJECTIVE :  AIM : Create the Assembly of given 2 Mechanisums.…

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A-PILLAR DESIGN USING A MASTER SECTION AND DRAFT ANALYSIS  OBJECTIVE: To do Draft analysis and Design A-Pillar with the engineering features with the help of the master section, Class-A, Class-B, Class-C, and Tooling axis. TOOLING AXIS Firstly, we have to create a tooling axis which is essential for designing the…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model…

Dog house design for the Door Trim:   Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and…

Objective: The main objective of this challenge is to create a solid body of 'Bumper' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Bumper. Overview:Initially, we need to offset the given Bumper…

  DOOR TRIM LOWER AIM: to make a model from the provided class-A surface.INTRODUCTION:CLASS-A SURFACE: a surface made by the designer which is given as input to the plastic modeler to work on. It is an aesthetic surfaceand the outermost surface.CLASS-B SURFACE: a surface below a certain thickness from the class-A surface…

 DOOR HANDLE :- TOOLING AXIS CREATING : It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily ejectable direction is somewhere close to the Z direction,(might…

AIM :  To create the Coin Holder Plastic component through the given Class-A surface.   OBJECTIVE : To make sure that the model meets the requirements of the draft angle. To create the Tooling axis using bisecting method. To perform Draft analysis on the given Class A Surface. To create the required Class…

TOLLING AXIS :- SWITCH BEZEL :- DRAFT ANALYSIS :- CORE SURFACE DESIGN :- ISOMATRIC VIEW :- TOP VIEW :- FRONT VIEW :- CAVITY SURFACE DESIGN :- TOP VIEW :- ISOMATRIC VIEW :- FRONT VIEW :- FULLY DESIGN SURFACE :-      

SURFACE BODY :- CLOSE BODY:-

SURFACE BODY :- CLOSED BODY :-