Week 8 - Challenge 6 - Core & Cavity Design

AIM:- Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or you can download the connectors…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices…

IM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN:   HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:  

  Wiring harness routing & packaging Rules     process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination - select part - select entry point - select entry plane, exit and base plane.…

INTRODUCTION Wiring harness is the combination of electrical and mechanical CAD to connect all the electrical parts in the automotive at the optimum level. BASICS OF ELECTRICAL DISTRIBUTION SYSTEM (EDS) AND WIRING HARNESS 1) Electrical Distribution System: It runs from front end to rear end of the vehicle. It involves…

CAR BACK DOOR DESIGN Aim: To design back door of car using given outer class 'A' surface. What is back door of a car? A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc. These doors can be operated manually or electric powered. In most of…

INTRODUCTION     An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.           When it is seen from the outside of the car,…

AIM: The aim of these project is to design fender and the main design requirements for Drip area, Bumper, A pillar and Sill mounting areas. Fender :             Fender is a front outer side member of a car which covers the wheel side. Fender purpose is to prevent sand, mud, rocks, liquids…

FENDER WHEEL ARCH CHALLENGE FENDER WHEEL ARCH Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of the wheel arch of the fender should be such that it must shield wheels and protect both passengers compartment and pedestarians from the projection of watr, mud and stones.The…

SECTION MODULUS OF THE HOOD Objective: To find the section modulus of the hood and optimisation to improve the overall section modulus. Section Modulus: The section modulus (S) is geometric property of the cross section used for designing beams and flexural members. It does not represent anything physically. Formula…

hood design hood outer body striker hinge     HOOD DESIGN- CHALLANGE Introduction:- Hood is main component of a car at the front portion. It is used to decorate the car & add luxurious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect. Hood design consideration:- The hood…

 Under-Body Coating  Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Benefits of undercoating     Undercoating gives…

WHAT IS BENCHMARKING ? It is the process of comparing one's business process and performance metrics to industries bests and/or best practises from other industries.Process benchmarking includes studying process flows, operating system, process technologies and the operation of target firms and departments. Also it can…

          Door Trim panel   FINAL RESULT    Class A surfaces      Class B and C surface       FULL BODY                         FLANGES IN ARMREST   FLANGES IN SIDE…

    SECOND CHALLENGE          

FINAL OUTPUT  PARTING SURFACE CAVITY BLOCK  CORE BLOCK

SWITCH BEZEL CATPART