Week 8 - Challenge 6 - Core & Cavity Design

AIM : Designing of car’s hood and assembly of latch and hinges on hood.                                                                THEORY : HOOD A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access…

AIM : About under-body coating, its types, its pros and cons. AUTOMOTIVE UNDERBODY COATINGS 1) Coating process of a vehicle body (automotive coating process) comprises a minimum five layers of paint, while the underbody coatingprocess comprises the first two layers in the overall coating process. These two layers provide…

BENCHMARKING Benchmarking is a process of measuring the performance of a compititors products, services, or processes against those of another business considered to be the best in the industry. The point of benchmarking is to identify internal opportunities for improvement. By studying companies with superior performance,…

AIM : Creating Car’s Side Door Trim with Engineering Features.                           THEORY & TERMS : A car door is a type of door, typically hinged or attached by other mechanisms  in front of an opening which is used…

DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created.…

QUICK RETURN MECHANISMQuick return mechanism is used where the rotary inputs is provided to get the reciprocating motion as the output. They were achieved by constraining the relative motion of the links as per the requirement. Quick return mechanism enables the quicker retraction of the reciprocating link or the output…

AIM: Create  A pillar Design with Master Section OBJECTIVE: Craetion of proper tooling direction following themastrer section to create the part that meet the requirements Draft analysis check to make sure that the class A surface is meeting the draft required along the tooling direction Creation of Dog house, Locators…

OBJECTIVE:  To create the Door Trim Lower's Plastic Component using the Class A Surface that is provided. Desired Thickness of the Plastic Component is 2.5mm with 3.2 degrees as the Draft Angle. First, we have to create the required Tooling-Axis for the given Class A Surface while meeting the requirements of the necessary Draft…

AIM: To Create theDoor Trim Component from the given Class-A surface. To Create the Tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To perform the Draft analysis on the model.  To Create the B Side Feature in the component by following the design rules. PROCEDURE:-       1)DRAFT…

DOOR HANDLE :-AIM:To Create the Door Handle Component from the given Class-A surface.To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle.To Attach B side Features in the component.To perform the Draft analysis on the model. PROCEDURE:-FEASIBILITY CHECK CLASS A:- …

AIM : Creating the Core and Cavity blocks for the Switch Bezel Design.   PROCEDURE FOR CREATING CORE :  STEP 1: Extract Boundary from A class. STEP 2: Extrapolate the boundary. STEP 3: Unhide the C surface. STEP 4: Trim extrapolated surface with C surface. STEP 5: Unhide…

AIM Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. INTRODUCTION A bumper is a structure attached to or integrated with…

AIM: Creating the Center Console Coin Holder design through the given Class-A surface of 2.5 mm thickness with the tooling axis meeting the requirements of the draft angle and at the end performing the Draft analysis on the model.       PROCEDURE REQUIRED DRAFT ANALYSIS:  STEP 1: Ensure there is no gap between the two…

AIM: Creating the Switch Bezel Plastic component through the given Class-A surface of 2.5 mm thickness with the tooling axis meeting the requirements of the draft angle and at the end performing the Draft analysis on the model. PROCEDURE REQUIRED DRAFT ANALYSIS:STEP 1: Ensure there is no gap between the two neighbouring…

 AIM: Creating the Base Bracket Plastic component through the given Class-A surface with, the tooling axis for the given Class-A Surface andmeeting the requirements of the draft angle and at the end perform the Draft analysis on the model. PROCEDURE FOR DRAFT ANALYSIS:STEP 1: Ensure there is no gap between the two neighbouring…