Week 8 - Challenge 5 - Door Trim Lower

Parsing NASA thermodynamic data Aim: To write a code in Matlab to parse the NASA thermodynamic data file and then calculate the thermodynamic properties of various gas species. Objective : 1. To write a function that extracts the 14 coefficients and calculates the enthalpy, entropy, and specific heats for all the…

  Project 2 - Rankine cycle Simulator     Understand the concept of Rankine cycle by referring to standard thermal engineering text book. Create a Rankine Cycle Simulator using OCTAVE/MATLAB. Your code should calculate the state points of the Rankine Cycle (any type of your choice) based on user inputs.  Then, plot the…

  OBJECTIVE :-  To write a MATLAB code on Genetic Algorithm.   PROBLEM STATEMENT :-   Try to understand the concept of GA by reffering to various sources before you attend this challenge. Look out for information regarding stalagmite function and ways to optimize it. Write a code in MATLAB to optimize…

  In Engineering, ODE is used to describe the transient behavior of a system. A simple example is a pendulum The way the pendulum moves depends on the Newtons second law. When this law is written down, we get a second order Ordinary Differential Equation that describes the position of the "ball" w.r.t time. …

Aim: Write a program in Matlab to simulate the forward kinematics of a 2R Robotic Arm, as shown in the video.  Theory: A robotic arm is a type of mechanical arm, usually programmable, with similar functions to a human arm; the arm may be the sum total of the mechanism or may be part of a more complex robot. The…

    Introduction         Siemens NX 12: NX, formerly known as "Unigraphics", is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens PLM Software in 2000. It is used, among other tasks, for: Design (parametric and direct solid/surface modeling)Engineering analysis (static; dynamic; electro-magnetic;…

Iinp = interp1(V,I,Vinp,"spline");% Using 'interp1' function for calculating Current value for given %Voltage Range 'Vinp'     figure(1); subplot(121) plot(V,I,'-o');grid;% Ploting trig_function with time title('Experiment Data');%giving title for the figure ylabel('I(mAmp)');xlabel('V(Volt)');%giving lables…

     Design of backdoor Aim: Using the provided styling surface to come up with a back door design and  using appropriate design methodologies and make the necessary reinforcements and embosses . What is a back door?  A door is a hinged part which is used for entry and exit of the vehicles. Back…

Question: For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs.…

  Question:  Follow the given Master section to create the Drip Area     For the Sill, Bumper, Baffle(Splash), and A-Pillar mount create your own design according to the Engineering standard that you learned. Prepare a report with all the relevant images included for the mounting points created. Solution:   THEORY : FENDER…

Fender Design - Wheel Arch Challenge:    Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of the wheel arch of the fender should be such that it must shield wheels and protect both passengers compartment and pedestarians from the projection of watr, mud…

Use the Section from your Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    Come up with a new section that has an improved Section Modulus compared to the previous one and…

  Hood Design Aim: Design the Hood outer panel, inner panel, and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of the Hood inner panel, outer panel, latch, hinge, and reinforcements. The hood (North American English)…

  >> Writing a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons.   What is under Body Coating: Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh…

  Benchmarking Benchmark with presently available cars in the market for the following case. Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai…

         Development of a Door Trim panel   Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find an attachment strategy for the door panel complete work.…

Week 6 - Data analysis AIM -   Write a script that does data analysis.   Objectives -  To ensure  1. Data visualizer 2. Compatability check 3. Basic performance calculation   Theory This code takes takes the data from a user specified CONVERGE format file. It…

             Week 5 - Curve fitting   Curve fitting can be defined as the process of constructing a curve or mathematical function that has the best fit to a series of data points, subject to constraints. In this project, the curve for Specific heat as a function of Temperature…

In Engineering, ODE is used to describe the transient behavior of a system. A simple example is a pendulumThe way the pendulum moves depends on the Newtons second law. When this law is written down, we get a second order Ordinary Differential Equation that describes the position of the "ball" w.r.t time. Similarly,…

Based on the concepts you have learnt during the forward kinematics routine, go ahead and write code that can solve an otto cycle and make plots for it. Here are the requirements 1. Your code should create a PV diagram 2. You should output the thermal efficiency of the engine.   There are 4 process in otto cycle :- 1–2,…

 AIM : In this week’s assignment, you will have to create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench.…

    AIM: Points to ensure: In Tree Structure Ensure using surface command. Use closed body command to create the solids Rename geometrical set properly. Output Required in a ppt : Picture of the sketches with Sketch solving status’s geometry tab Picture of the Detailed tree structure. Picture of the 3D CAD Create closed…

  DOOR TRIM LOWER Aim: To Create the Door trim lower component through the given Class-A surface. Objectives: • Creation of Tooling axis with appropriate draft angle. • Creation of other surfaces (eg, B and C surfaces) for creating a solid component. • Perform Draft analysis on Class A surface and Solid model hence created.…

Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface  Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock (…

 Create the rib for the Drill Handle considering the design rules mentioned in the video.    TOOLS USED: Boundary Join Multiple extract Bisecting line Trim Surface offset Draft analysis Intersect Surface sweep Close body surface DESCRIPTION:   1. CREATING TOOLING AXIS -                       The Tooling Direction is basically the…

  Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.   CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side.…

Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5 mm   Explainations…

    DESIGN AND DRAFT ANALYSIS OF BUMPER Aim: Create the Bumper Plastic component through the given Class-A surface. and create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  The thickness of the component is 3 mm. CLASS…

  In this project, I design a Switch Bezel using Catia v5. I received input as Class A Surface. I Check the direction to eject the tool based on the component design. Later I checked whether all faces that intersected will clear the direction based on the tooling axis. I started working on the Draft Analysis tool to check…

    REPORT ON DRAFT ANALYSIS: Given Class A Surface: STEP 1: Check the connectivity of the Class A SurfaceEnsure that there is no gap between the component, using join command.We can visually check it or by clicking boundary command.It has 3 boundaries one outer and two inner circle boundaries.Therefore first check completed.…

  1.AIM To simulate the thermal effects and compare life cycle performance at various temperatures, charge & discharge rates for a 10 cell series lithium ion battery model, using MATLAB. 2.Objective To analyze temperature and life cycle parameters of the 10 cell series battery pack. Connect 10 cells in series…

Project 1    AIM: Prepare a detailed battery pack of Cell: ANR26650M1-B, drawing along with its enclosure, and Battery pack capacity is 18kWh. State your assumptions.     OBJECTIVE:  1) Collecting the data of Cell: ANR26650M1-B from Nanophosphate High Power LithiumIon Cell PDF. 2) Calculating all Electrical parameters…

  Project 1 Aim:-  Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Sol:- WHAT IS AN ENGINE WIRING HARNESS? An engine wiring harness…

  Aim:- 1.Simulate the 3 test cases from harness dashboard and write a detailed report on the results 2.What is coulomb counting? Refer to the above model and explain how BMS implements coulomb counting for SOC estimation ?  Study 1:-Simulate the 3 test cases from harness dashboard and write a detailed report on the results…

  Project 1 Aim:-  Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Sol:- WHAT IS AN ENGINE WIRING HARNESS? An engine wiring harness…

AIM:- To understand different Battery chemistry.   OBJECTIVES:-                    1)Prepare a table that includes materials & chemical reactions occurring at the anode and cathode of different types of lithium-ion cells.            …

  Project 1 Aim:-  Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Sol:- What is Wiring Harness ? A wire harness, often referred…

Statement of assignment: Route the Wiring harness on the Given car body and Prepare to flatten the view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used,…

Q1. Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view.           AIM- To prepare a flattened view of a previously created harness assembly OBJECTIVE- The…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

  Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)   Download connector 3D…

  Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP    The P-Clamp from TE Connectivity (TE) offers a compact, quick, and effective way to instal cable harnesses. The whole cable diameter range of (21) AS21919 P-Clamp sizes…

  AIM-   . Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html) Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)…

As discussed in Lecture 11, Project 2 deals with the development of a forward energy-based fuel consumption model of a P1 hybrid vehicle. This model is based on the conventional vehicle model from Project 1. The main goal of this project is to understand the functionality of a P1 hybrid and be able to model it. Honda Insight…

  Title:-Deals with the development of a forward energy-based fuel consumption model of a conventional vehicle. Aim:-  1] Build Simulink model using blocks and complete the vehicle model. 2] Writting scripts in MATLAB to load all the variables required for running the Simulink model. 3] Tabulate the…

AIM :    The  double-acting actuator model using Simscape Multibody and Simscape components. The mechanical system of the                          cylinder needs to be built using Simscape Multibody library components / blocks, and…

Project - Transfer Function of a Mass Spring Damper System     Aim:- Obtain the transfer function of a mass spring damper system and use it in the model. Add a PID controller to adjust the force on mass so that its position follows a reference signal. Take m = 3.6 kg; k = 400 N/m; c = 100 Ns/m The reference signal is shown…

1  . *  Ammper        *  Battery         * Startcr          * Ingntion coil          * Distribclitor           * Junction block            * Scalcd beam  …