Week 8 - Challenge 5 - Core & Cavity Design

SWITCH BEZEL:

DRAFT ANALYSIS OF SWITCH BEZEL:

• Choose the customize toolbar and select materials in that toolbar.
• Insert Analysis, feature draft anlysis.
• Select compass in draft analysis and place it on the Tooling axis to coincide.
• In display Toolbar in draft analysis shoes the degree green as 3 , red as zero & blue is negative.
• In full analysis mode gives us every angle which is displayed below.

LET US DESIGN A CORE & CAVITY FOR THE SWITCH BEZEL COMPONENT:

• Intially Insert a geometrical set & name it as core cavity design
• Put a boundary in the part.
• Create a parting surface.
• Put a sketch and Extrude the sketch.

CORE DESIGN

• Next Insert a geometrical set & name it as core design.
• Trim the parting surface and extuded component.
• After trimming using Fill command Fill it.
• Finally Join it then core is created.

CAVITY DESIGN:

• Intially craete a Extrude between the tooling axis and sketch.
• Create a parting surface without component area.
• Trim the Extrude & parting surface without component area.
• Create the boundary for that component.
• Fill the boundary & cavity has been created.

CORE BLOCK:

• Intially switch on to part design workbench and make the core as solid body.
• Translate it to 50mm.

CAVITY BLOCK:

• Intially switch on to part design workbench and make the cavity as solid body.
• Translate it to -50mm.

CORE & CAVITY FOR SWITCH BEZEL FINAL COMPONENT:

• Unhide the Switch Bezel component.
• Unhide the core.
• Unhide the cavity.
• Core & Cavity is created For Switch Bezel Component.

Isometric view of Core & Cavity:

Core:

Cavity:

Front view of Core & Cavity:

Core:

Cavity:

Top view of Core & Cavity:

Core:

Cavity: