Challenge

Week 8 - Challenge 3 - Coin Holder Design

TO DESIGN A COIN HOLDER BY USING CLASS A SURFACE 

AIM: 

    To design a coin holder Plastic component through the given Class-A surface by creating a tooling axis and draft analysis of the given surface.  

DESIGN PROCEDURE: 

    To setup the class-A surface and to creating a tooling axis  
    add draft angle   To create a base surface of model  To create a B-surface   To create a C-surface  To use close surface for creating a solid part model 

CLASS-A SURFACE: 

 

TOOLING AXIS: 

    Tooling axis can be classified into two methods 
  1. direct method
    For this model, to use a line at mid-point of the base of the coin holder   Due to perpendicular walls of the class A surface 

 

DRAFT ANALYSIS: 

    The Drafting analysis was performed on the class-A surface by using the Feature Draft Analysis command. 
    Using this command, the compass was set on the main tooling axis and the Draft angle was changed to 3 degrees. 

 

CREATING CLASS-B SURFACE: 

  1. SIDE WALLS:
    To create a side wall by extract the class A side faces  To untrim the extracted side walls  To extrapolate them for make sure to pass through all together for merge  To trim the unwanted faces from walls by trim  To offset the walls up to 2.5 mm 

 

  1. BASE:
    To create a base by extract the base from class A  To untrim and extrapolate the base for final trim to create a B-surface 

 

TOP WALLS: 

    To create a top wall by Mutiple extract the class A side faces  To extrapolate them for up to requirement  To offset the walls up to 2.5 mm 

 

BEFORE FINAL TRIM OF CLASS B SURFACE: 

 

AFTER INITIAL TRIM: 

 

OUTER FLANGES: 

 

FINAL TRIM: 

B-SURFACE: 

 

                                      B-SURFACE 

CREATING C- SURFACE: 

    To use multiple extract tool on the class A surface  The extract boundaries can be sweep at 90 degrees to the reference boundaries up to required length 

 

                             C-SURFACE 

SURFACE MODEL OF A COIN HOLDER: 

 

SOLID MODEL OF A COIN HOLDER: 

 

 

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