Week 8 - Challenge 2 - Switch Bezel Design

OBJECTIVE:- The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

AIM :-  Define parts as an Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. INTRODUCTION TO WIRE HARNESS:   DEFINING ELECTRIC PARAMETER FLOW CHART CONNECTOR DEFINATIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point             Create…

AIM :- The main aim is to assemble all the parts of the butterfly valve and make 2D drawing of it with GD&T tolerances the parts of butterfly valve are body  shaft retainer plate handle nut and 5 screws the assembly constraints given to parts for proper assembly is given below The GD&T tolerances given to…

Aim: To design a backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design parameters.   Objective: To design a back door of a car with an inner panel, outer panel and reinforcement for hinges, gas stay, Wiper motor and latch. The inner panel is subjected to the draft…

AIM: To design a  front fender of a car by following the given master section as per the design considerations of OEM. INTRODUCTION : Fender is the american english term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. Its primary propose is to prevent sand, rocks, mud,…

FENDER WHEEL ARCH CHALLENGE Aim :      To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards. Draw the lines at the required angle and points for the European standard. Measure the distance…

Aim To calculate section modulus of hood and optimize the design to have improved section modulus. Section modulus:- Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members, it is also referred to as the Polar Modulus or the Torsional Sectional Modulus.…

AIM : To design the hood of a car with the given input Outer panel and its dimensions. Hood Introduction : The hood (North American English) or bonnet (Commonwealth English) is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment or trunk (boot in Commonwealth English)…

Car Undercoating: No matter the climate, the underbelly of every vehicle needs proper care and protection. Undercoating helps protect your vehicle against rust and corrosion. Seals on the underbelly parts have gotten a lot tighter and more effective at keeping out dust and moisture, but there are other factors to consider.…

BENCHMARKING 1: Mr . D.S. Pughazhyendhii's family requires what Safe Car yet the value which offers an Equilibrium strike of Mileage, Maintenance with Good space, Features and a Social Status too of not to be owning a car which is of entry segment but one which offers Value. With Transformation happening in Mindsets -…

AIM To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in catia v5 SOFTWARE USED CATIA V5 OBJECTIVES Create a sketch by using Positioned sketch All the should be sketches should be Iso-Constrained Ensured Proper…

AIM- To Create a Piller with engineering featured dog house. This is the complete part  Tree structure for B and C surface The tree sturcture of assembled part from A,B and C surfaces Draft analysis of part is shown in below images from tooling axis the dog house is as follow Second tooling axis of dog house …

Model -1 This is the complete assembled part this is skelton reference for part origin or reference support   This is the base frame on which whole parts are assembled This is the part on which frame is rotated, this part is padded and trimmed and then constrained is given to its axis and top surface with base frame…

THEN SKETCH OF LOCATOR AND HEAT STAKES PAD COMMAND FOR LOCATORS NOW DRAFT ANGLE , ENTRY CHAMFER AND FILLETS IS GIVEN TO LOCATORS   PAD COMMAND FOR HEAT STAKES TREE STRUCTURE OF PART FIRST THE SURFACES NOW THE JOING OF LOCATOR AND HEAT STAKES WITH PART BY UNION TRIM COMMAND TOP VIEW OF PART  AFTER JOINING THE FINAL PART …

PART WITH DOG HOUSE   TREE STRUCTURE DOG HOUSE TREE STRUCTURE POSITIONED SKETCH FOR DOG HOUSE SOLID BODH PART WITH DOG HOUSE

Final view of part with Ribs and Screw Boss Created 2 Ribs on B surface   sketch for screw boss Extruded the screw boss Sketch of screw boss support   side view of part with Ribs and screw boss Top view with full tree stucture of ribs

  TOOLING AXIS FIRST TAKE DUMMY AXIS THEN TAKE INTERSECTION OF A SURFACE ON X-Y PLANE AT THAT POINT DRAW BISECTING LINE OF BOTH INTERSECTION'S EXTENDED LINES THIS BISECTING LINE IS TOOLING AXIS DRAFT ANALYSIS A SURFACE  NOW B SURFACE