Challenge

Week 6 - Creating connection for Rear door

Aim

To Create a connection on Rear door and apply different PIDs for different components.

Procedure

  • Import the model
  • In the given model assign PID to the components.
  • Bolt Connection is to be established wherever bolts are to be deployed.
  • Bolt connection created withMultinode RBE2 elements and joined by Two node RBE2 elements.

  • bolt connection also be created by Creating a 3D point at the Centre and convert it to bolt >> connection manager >> BOLT FE Rep type between the respective PI.

  • To Create a curve where seam weld is to be don
  • Curve >> Seam curve >> Convert option.
  • Connection Manager >> P1 and P2.
  • Set FE Rep Type >> OVERLAP-SHELL (for Parallel parts) and Y JOINT SHELL(for perpendicular parts).
  • Set appropriate search distance and root shells and realize the connection.

5. Create spot weld

  • 3D Point >> Spot Point >> Convert option.
  • Open the connection manager >> assign the required P1 and P2.
  • FE Rep Type >> RBE-HEXA-RBE3, Enter search distance >> Realize

6. Create Cbush Element around the Window Panes.

  • Create curves along the window surface
  • Curves >> Spot Lines using the convert option.
  • Open Connection Manager >> P1 and P2
  • Enter space between them.
  • Select FE Rep Type >> RBE-CBUSH-RBE3 >> search distance >> PBUSH ID >> realize the connection.

7. Creating door handle connection.

  • Multi Node RBE2 is to be created on each door handle hole.
  • Select the 2 master nodes >> create a Multi Node RBE3 with master node and the midpoint.
  • Assign Mass on master node at the midpoint >> CONM2(CONMi).

CONCLUSION :

The connection such as Bolts, Seam welds, spot welds and Cbush connection are made and successfully realized.

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