Week 5 Challenge : Surface wrap on Automotive Assembly

Surface wrap on Automotive Assembly

Aim: To create surface wrap on automotive assembly with merging three diffrent parts.

Objectives:

• For the given models, check for the geometrical errors and delete surfaces which are unwanted for Surface wrap.
• After clearing geometry, merge all 3 models and perform surface wrap.
• Target length for Wrap = 4mm
• Write a detailed report on steps followed to finish this challenge.

Procedure:

• Delete the unwanted surfaces which are outside our area of interest.
• Delete the unwanted surfaces and geometries using delete option.
• Select unchecked surfaces and delete all the objects at once.
• Delete the bigger surfaces which are not required.
• Delete the rings.
• Delete the rings and unwanted spheres.
• Delete the flat surfaces like belts and chains as they are not properly captured in surface meshing.
• Fill the holes present

Gear box geometry:

• Use topo for the entire model.

• Fix the single cons and overlapping surfaces.
• Delete the overlapping surface

Similarly fix the errors in the transmission:

Fix the triple cons and delete unwanted surfaces.

Merge all three components:

Surace wrap=

• Surface wrap the assembly by taking constant length.
• Set target length as 4mm
• Select PIDs

• Run the surface wrap.

• We get the surface wrap as below:
• 

Note- i have changed the target mesh length to 4mm .in challange it was given 3mm.

i tried to attach that file but find myself unable to attach. please consider it.