Week 5 Challenge : Surface wrap on Automotive Assembly
Surface wrap on Automotive Assembly
Aim: Create surface wrap on automotive assembly
Objectives:
- For the given models, check for the geometrical errors and delete surfaces which are unwanted for Surface wrap.
- After clearing geometry, merge all 3 models and perform surface wrap.
- Target length for Wrap = 3 mm
- Write a detailed report on steps followed to finish this challenge.
Procedure:
- Delete the unwanted surfaces which are outside our area of interest.

- Delete the unwanted surfaces and geometries using delete option.

- Select unchecked surfaces and delete all the objects at once.

- Delete the bigger surfaces which are not required.


- Delete the rings.


- Delete the rings and unwanted spheres.

- Delete the flat surfaces like belts and chains as they are not properly captured in surface meshing.

- Fill the holes present




Gear box geometry:
- Use topo for the entire model.

- Fix the single cons and overlapping surfaces.

- Delete the overlapping surface
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Similarly fix the errors in the transmission:
Fix the triple cons and delete unwanted surfaces.


Merge all three components:

Surface wrap the assembly by taking constant length.

Set target length as 3mm

Select PIDs

Run the surface wrap.
We get the surface wrap as below:

Results:
Link for the ANSA file of a surface wrap of automotive assembly :