Challenge

Week 5 Bending of iPhone

objective:

For this challenge, simulate the bending of iPhone as per the given cases below

Case 1: Simulate the model as it is given in the video

Case 2: Move the bottom fingers from their defined position to the given position X= 22.5mm & Z= 10mm and obtain the results for the simulation. Also define the S-N curve for the Aluminium Alloy material as per values given below and determine the fatigue life results for the same.

Stress, MPaNumber of Cycles, N
22510000
175100000
1431000000
11010000000
80100000000

Results and Deliverables

  • Obtain the directional deformation for the model
  • Factor of Aluminium Alloy NL
  • Life of the Aluminium alloy for the case
  • Compare the results and present with the conclusion.

CASE1:

  • open ansys
  • add materials to the library<polyethgelene,alluminium nonlinear,and glass

  • go to geometry
  • rename parts as display,frame,inside,pushing fingers,fingers
  • add material glass for display,alluminium NL FOR FRAME,polythylene for inside frame
  • for all fingers except push fingers stiffness behaviour is rigid

  • go to contacts

  • type of contact for display to frame=bonded,remaining are friction less
  • goto connections

  • create translate joints for push fingers

  • go to mesh<sizing<element size=4mm

  • go to analysis settings

  • go to static structural<insert<fixed support<hide frame<select side faces<apply

  • go to static structural<insert<displacement

  • go to static structural<insert<jointload

case2:

for case 2 create sn curve for alluminium NL alloy.and move the push fingers from their defined position to 22.5 in xdirection,10mm in z direction.

sn curve of allumnium alloy

Results:

Case1:

directional deformation:

Equivalent stress:

Equivalent strain:

Case-2

directional deformation:

Equivalent stress:

Equivalent strain:

safety factor and life of alluminium alloy frame:

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