Challenge

Week 5 Bending of iPhone

OBJECTIVE:

CASE 1:

To perform static structural analysis on iphone bending as it shown in the video.

CASE 2:

Move the bottom fingers from their defined position to the given position X= 22.5mm & Z= 10mm and obtain the results for the simulation. Also define the S-N curve for the Aluminium Alloy material as per values given below and determine the fatigue life results for the same.

GEOMETRY :

The given geometry was imported and edited in spaceclaim.

CASE 1:

CASE 2:

Here pushing fingers position changed ( X= 22.5mm & Z= 10mm).

Fingers stiffness behavior changed to rigid and frame,display,inside body, one pushing finger kept as a flexible.

MATERIALS USED :

CASE 1:

Frame - Alluminium alloy Nl

Display - glass ( This material was obtained by editing the some parameteres in poltethylyne)

Inside body - Polyethylyne

Fingers - polyethylene

CASE 2 :

Frame - Alluminium alloy Nl (In this material, the S-N curve parameters were edited)

Display - glass ( This material was obtained by editing the some parameteres in poltethylyne)

Inside body - Polyethylyne

Fingers - polyethylene

CONTACTS :

Contacts were created and unwanted contacts were deleted.

JOINTS :

Body to ground fixed joints were created for fingers and body to ground translational joins created for pushing fingers.

MESH :

Face sizing with 4 mm element size was generated for push fingers and frame.

Analysis settings :

Fixed support :

To fix the inside body fixed support is created for inside body.

Displacement :

Displacement for frame is created.

Joint Displacement :

Joint displacement was created for pushing fingers and magnitude is taken from tabular data.

Results :

case 1 :

Directional Deformation :

Min : -0.13489 mm

Max : 4.2977 mm

Equivalent sress :

Min : 2.3276 Mpa

Max : 364.58 Mpa

Equivalent strain :

Min : 6.100e-5

Max : 0.00533

Life :

Min : 1e8

Max : 0

Force reaction :

case 2 :

Directional Deformation :

Min : 3.7725 mm

Max : -0.6015 mm

Equivalent sress :

Min : 5.69 Mpa

Max : 335.28 Mpa

Equivalent strain :

Min : 1.43e-5

Max : 0.00539

Life :

Min : 0

Max : 1e8

Force reaction :

Comparing Results :

On comparing the directional deformation of two cases, case 1 has maximum deformation due to the push fingers in the edge of the iphone.

on comparing the Equivalent stress of two cases, there is a slight diference.cas1 has a maximim deformation.

By comparing the Equivalent strain of two cases, case 1 has a high strain, because of push fingers pushing edge of the phone.

By comparing life cycles both cases are same life cycles.

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