Challenge

Week - 5 - 2D meshing for Plastic components

OBJECTIVES: -

  • Geometry clean up
  • Defeaturing
  • Mid surface generation
  • Mesh mid surface to meet up quality criteria

PROCEDURE: -

  • OPEN ANSA V22
  • Import the bottle cap geometry
  • Input perimeter length as 1 by selecting entire entity
  • Check the geometry
  • If it shows error in geometry clean it by using auto fix option remaining error clean manually,delete existing faces, creating new faces or by adjusting cones
  • Generate mid surface using MIDDLE or OFFSET option in faces for each part separately because, most of the part has diffrent thickness .
  • some of the parts need to joint manualy ,do it by using extend in faces
  • joint to surface using the intersect in faces
  • Put a new PID for the each mid surface created by using SET PID in faces
  • input thickness for each mid surface as per parent geometry
  • Arrange its orientation correctly by using ORIENT option in faces
  • Change DRAW MODE from entity (ENT) to PID
  • Change module form topo to mesh module
  • Check for geometry error for mid surface also (exclude single cone and tripple cone also)
  • Do correction for geometry if it is necessary
  • Do geometry clean up by adjusting cones and also using defeaturing to get good mesh flow
  • Input quality criteria
  • Mesh mid surface by using best mesh or spot mesh
  • input mesh parameter as given in challenge
  • Adjust mesh by using reconstruction and smooth option
  • Eliminate maximum triangular element by using split option in element
  • Adjust number of nodes by using num+/- option in perimeter
  • If quality issue raised avoid it by it by using smooth or reconstruction or by using grid adjustment
  • Move or remove triangle using paste in grid option
  • Check quality issue and do correction for it
  • check mesh flow avoid tringle touching each other ,avoid triangle which directed to each other
  • improve mesh flow
  • Finish the Challenge

COMPLETED MID SURFACE MESH:-

2.

3.

4.

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