Challenge

Week - 4 - Crash Box Simulation

Week - 4 - Crash Box Simulation

- The crashbox should crash into a rigidwall created using *RIGIDWALL_ keyword. Check the manual to understand and create a rigidwall.

- Material for the crashbox is steel. The simulation needs to be started using elastic material to verify its correctness and later a nonlinear material card data will be provided. Thickness of the crashbox is 1.2mm.

- Initial velocity for the crashbox should be around 50 kmph

- The units system to be used is gm-mm-ms

- The simulation should satisfy either of the two situations - (1) It crashes on the rigidwall and rebounces completely or (2) it buckles and folds in the axial direction so as to come in self-contact.

- Once the simulation is completed and results as asked for below is collected, run another simulation by increasing the thickness of the crashbox from 1.2 to 1.5mm.

Deliverables:

- Input .k file and output files (d3plot, glstat, sleout, rcforc)

- Animation of the final simulation

- Cross-sectional force generated in the middle of the crashbox (along its length)

- Acceleration plot of a node in the middle of the crashbox (along its length)

- Maximum directional stress and strain along the length of the crashbox (X strain, Y strain etc)

- Plot of all energies (total, internal, kinetic, hourglass, sliding)

- Compare the accelerations and stress/strain plots of 1.2/1.5mm crashboxes.

Procedure;

To create rigidwall and transfer to some distance.

Assign MAT card.

Change unit to gm-mm-ms.

Assign shell thickness 1.2 mm and 1.5mm.

To create velocity card.

To create control card.

To create contact.

To create Database card.

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