Challenge

Week 3 Challenge : CFD meshing on Turbocharger

Aim

For the given model, check for the geometrical errors to make appropriate volumes. Create and assign PIDs . Perform surface mesh with the given target lengths as per PIDs.

  1. Blade stage-1 = 1 mm
  2. Blade stage-2 = 1 mm
  3. Impeller = 2 mm
  4. Shaft rotor = 1 mm
  5. Turbo casing = 5 mm
  6. Compressor casing = 5 mm
  7. Inlet casing cover = 5 mm


Perform Volumetric mesh for the required volumes.
Write a detailed report on your surface meshing & Volume meshing process.

1. Geometry Checkup:

  • Geometry checkup is ruin looking for intersections/overlapping surfaces , single cons, and triple cones

2. Error Resolution:

  • Then each errors are fixed seperately by isolating the surfaces

3. Meshing Surfaces:

  • Surface is mesh is done with given mesh sizes

4. Volume Detection:

  • Volumes are detected using Define-> auto detect
  • Shell volumes are deleted as they dont have any importance in CFD applications
  • The inside volumes are then meshed

Learning Outcomes

  • Geometry cleanup
  • Surface meshing
  • Volume meshing

Result

Conclusion

  • Volume meshing was done on the given solid
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