Week 3 Challenge

 AIM: Define tooling direction Create tooling direction for Class A with 10 deg draft ( draft in command should be 10 deg) and show the draft analysis Write the definition of the Parting line Create B surface of the given lens in surface modeling (not in part), with a 4 mm thickness Create a Parting Line for thickened…

  Operation to do: Joining of Class A surface. Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create Final Product. Material used in Lens: Poly Carbonate. Followed Constrains: The change in dimension of the Class A Surafce is not allowed. Change in thickness…

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best…

AIM:     To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing…

Aim :  To route the following harness layout in Electrical workbench and  1. Check the bundle continuity. 2. Add annotation to all connectors. 3. Check for the bundle warning. 4. Generate CAT.part of harness assembly and convert it in .igs format. Procedure : 1. First provide the necessary properties to…

Aim: To design a Backdoor of the car on sheet metal using the appropriate design and provided skin data by considering design rules. Objective: To design the backdoor with design methodologies and and provide the emboses,reinforcements in the inner panel and side relief in outer panel to increase the strength.…

AIM:        To create the wire routing following the harness layout in electrical harness assembly. The given connectors were downloaded from the www.te.com                                        …

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

CONNECTOR DEFINATIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point: Create midpoint on the contact face which will be normal to wire bunddle insertion. Craete Axis System with respect to the point which we have created and defining the axis direction. Creating Axis system: Z axis should be pointing…

INTRODUCTION: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. When it is seen from the outside of the car, it is just closing the top portion. But from a design point of view, it…

Aim:  Follow the given Master section to create the Drip Area For the Sill, Bumper, Baffle(Splash), and A-Pillar mount create your own design according to the Engineering standard that you learned. Prepare a report with all the relevant images included for the mounting points created.        …

Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Fender: It is a BIW sheetmetal Closure Component in car. It prevents from splashing sand, mud, rocks, liquid & other foreign object spray from being thrown into air by tire. These may get splashed…

AIM : To Use the Section from Hood design and calculate the Section Modulus using the Euler's and Bernouli's formula.  S = I/y Where,  S = Section Modulus. I = Moment of Inertia. y = distance between the neutral axis and the extreme end of the object. Area moment of Inertia:     The area moment…

Aim : Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters Data to be used: Hood Thickness Information  Outer Panel Thickness = 0.75mm Inner Panel Thickness = 0.75mm Reinforcement Thickness = 1.5mm             Master Section:         …

Underbody Coating:    In Indian road conditions, a cars underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are…

Benchmarking: Automotive benchmarking is comparing one to another for the choice of similar type of chain. Benchmarking Solution helps an Automotive Industry client reduce operating costs and realize huge savings. Benchmarking is the process of comparison of similar products on some dimensions of performance. CASE: Mr.…

3-2-1 Principle. 3-2-1 principle is completely based on the axis system, which consist of X, Y & Z. These axis acts perpendicular to each other also called as Datum planes. These principle defines the work piece position, the   work piece is completely constrain to arrest the the dimension given. The principle…

The operation to do: Open all the inputs in assembly workbench. Create Individual Tooling Axis. Create Individual Draft Analysis for Class A Surface. Create Individual Class B Surface. Create Individual Class C Surface. Create Individual Draft Analysis for the Overall Surface. Create Individual Closed Surface. Create Flanges…

Aim:       To create a Class B and C surface with the help class A surface and to create the engineering features with the given master section. The operation to do: Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create a Draft Analysis for…

The operation to do: Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create a Draft Analysis for the Overall Surface. Create Closed Surface. The material used in Door Trim Lower : Acrylonitrile Butadiene Styrene (ABS). Why this material is used? ABS has a low…

The operation to do: Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create a Draft Analysis for the Overall Surface. Create Closed Surface. Create Dog House. The material used in Door Trim : Acrylonitrile Butadiene Styrene (ABS). Why this material is used?…

The operation to do: Create Tooling Axis. Create Draft Analysis for Class A Surface. Create Class B Surface. Create Class C Surface. Create a Draft Analysis for the Overall Surface. Create Closed Surface. Create Rib and Screw Boss. The material used in Door Handle : Acrylonitrile Butadiene Styrene (ABS). Why this material…

The operation to do: Create Core. Create Cavity. Create Parting Line. Create Parting Surface. Create Draft Analysis. Method used to manufacture: Normaly Plastic mold is made with the help of Injection Molding. The injection molding is normally having two halves one is core and another one is cavity.both intersect to form…

Aim: To Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Operation to do: Create Tooling Axis. Create Draft Analysis…

Aim: To Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Operation to do: Create Tooling Axis. Create Draft…

Aim: To Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the model at the end.  Operation to do: Create Tooling Axis. Create Draft Analysis…

Aim: To create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Operation to do: Create Tooling Axis. Create Draft…