Challenge

Week 2 Railwheel and Track

1. Summary

Bearing Load

Max Equivalent stress, (MPa)

Deformation (mm)

User Defined Function, Deformation, (mm)

Fatigue Life (Cycles)

Reference

Comments

100KN

96.189

1000.7

-

1×106

75% increase in the stress level

500KN

401.47

1000.8

-

1×106

100KN

-

-

1000.7

-

Matching with ANSYS results.

Table 1: Stress Summary.

Introduction

Figure 1 Rail Wheel Track (Track, Wheel and Shaft)

Objectives

  1. To perform the rail wheel track simulation with a bearing load of 500KN (5×100KN) and analyse the failure.
  1. To perform the user defined result of total deformation and checking for the case 1 (100KN) bearing load.

Material Properties.

Loading and Meshing.

Post Processing Results

Bearing load - 100KN

Bearing load - 5×100 KN =500 KN

Conclusion

Stresses are increased by 75% on applying the bearing load by 5 times.(500KN*5)

User defined function results are matching with the actual simulation results from ANSYS.

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