Challenge

Week 2 Bevel Gear Challenge

Grid Dependency Test :

Grid Dependency Test is a test in which, the analysis begins with Coarse mesh and it is then refined to finer mesh, in order to acheive more accurate result with more finer mesh .

Case 1 : Mesh Size 6mm

Model(Common in Case 1,2 & 3):

Material(Common in Case 1,2 & 3):

Contact(Common in Case 1,2 & 3):

Mesh:

Face Meshing (Common in Case 1,2 & 3):

Boundary Condition(Common in Case 1,2 & 3):

Analyis Setting (Common in Case 1,2 & 3):

Solution :

A) Von-Mises Stress:

B) Equivalent Elastic Strain:

C) Total Deformation:

Case 2 : Mesh Size 5mm

Mesh:

Solution :

A) Von-Mises Stress:

B) Equivalent Elastic Strain:

C) Total Deformation:

Case 3 : Mesh Size 4mm

Mesh:

Solution :

A) Von-Mises Stress:

B) Equivalent Elastic Strain:

C) Total Deformation:

Conclusion :

Element Size Von-Mises Stress(MPa) Elastic Strain Total deformation(mm)
6 104.55 0.00061769 47.893
5 124.46 0.00077212 47.893
4 136.92 0.00073072 47.893

From the above data we can see that the by decreasing the element size ,stress & strain both increased, this is due to because in increasing no. of elements.

Element size 5 & 4 will have comparable results .If we further reduce the MEsh size , the result might increase but that increases the run time as no. of element increases.

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