Challenge

Week 12:Project 2-Meshing of Rear Wheel Holder challenge

AIM :

To mesh the Rear wheel holder of a vehicle according to the given quality criteria and assign thickness to the mesh.

Target Element Length = 5 Units

S.N Quality Criteria Value
1 Aspect Ratio 5
2 Skewness 45
3 Warping 15
4 Taper 0.5
5 Min. Length 2 Units
6 Max. Length 8 Units
7 Min angle Quad 45
8 Max angle Quad 135
9 Min angle Tria 20
10 Max angle Tria 120
10 Tria % 10

TOOLS REQUIRED :

  • HyperMesh

PROCEDURE :

  • Import the given model Floor_Panel.hm to HyperMesh using Import option.

  • Geometrical errors in the model need to be corrected before extracting midsurface to get a proper midsurface using Geom -> quick edit panel.

Geometrical error in the model

  • As this is a sheet metal component, thickness will be uniform throughout. Extraction of midsurface is easy in this case.
  • Midsurface is extracted by offsetting one of the faces (top or bottom) to the midway using Geom -> surface edit -> offset tool.

Midsurface

  • After extracting the midsurface, the entire component is meshed surface by surface according to the given quality criteria using 2D -> automesh panel.
  • After meshing is done complete, thickness has to be given to the mesh. This can be done by creating a new property and assigning the property to the mesh component.

/PROP card

RESULTS :

  • The Rear Wheel Holder is meshed according to the quality criteria and is shown below.

  • As we can see from the above fig., all elements have passed the quality criteria.
  • Thickness is assigned to the whole model and its 2D Detailed Element Representation is shown below.

CONCLUSION :

The Rear Wheel Holder model is meshed according to the quality criteria as shown in the result above. The meshed model file is attached with this report.

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