Challenge

Week 12- Final project

Final Project

  1. Development of a Door Trim panel

INPUTS:

  • CLASS A surfaces of the DOOR ARM REST, MAP POCKET, BOTTLE HOLDER and LOWER SUBSTRATE.

Door Trim Sub Parts

  • Lower substrate
  • Door armrest
  • Upper map pocket
  • Lower map pocket

MASTER SECTION: The master section are the given by Customer and its a parent part by its we want to develope thick parts.

TOOLING AXIS: The tooling axis is repersente the direction in which the mold or core and cavity opens is the tooling axis.

DRAFT ANALYSIS: The Analysis are used to find the draft range and its degree,It will indicate in 3 colour Green,Blue and Red.Where Green repersented the thick component have sufficient draft section.

CLASS A SURFACE: A class A Surface is the normal 2D diagram,it was given by customber end by it we want to develope B and C Surface.

CLASS B SURFACE: B surface is the thick wall of the component. The B surface is created by Class A surface reference of an offset of 2.5mm is used to create a Class B surface.

CLASS C SURFACE : The C surface is the Join Part of A and B Surface.

Tooling Axis

1. Armrest

2.Lower Surface

3.Base Map Pocket

4.Holder

Class A Surface

  1. Armrest

2.Lower Surface

3.Base Map pocket

4.Holder

CLASS B SURFACE

1.Arm Rest

2.Lower Surface

3.Base Pocket

4.Holder

CLASS C SURFACE

1.Arm Rest

2.Lower Surface

3.Base Pocket

4.Holder

Draft Analysis

1.Arm Rest

2.Lower Surface

3.Base

4.Holder

Dog House

Assembly Components

Engineering Feature

Dog House

Heat Stakes

2 Way Locator

Flange

Push Pin

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