Week 12- Final project
Aim
To create the CAD model of side door trim panel from given class A surface.
Objective
1) creation of side door trim panel from a given class A surface. apply thickness and engineering features to the door trim panel.
2) Creation of flanges and heat stakes followed by the master section.
3) Creation of dog house and assemble the push clip with the same.
4) Preforming the draft analysis for easy manufacturability and smooth ejection of final part from the core.
Steps for creation of new plastic designing
1) Creation of tooling axis
2) Draft analysis of class A surface.
3) Creation of class B surface.
4) Creation of class C surface.
5) Creation of closed surface and solidify them.
6) Draft analysis of final product
7) Creation of engineering features like, flanges, screw boss, heat stakes, dog house, 4 way locator and 2 way locator etc..
8) Draft analysis of engineering features.
Components
1) Arm rest
2) Lower substrate
3) Upper substrate
4) Map pocket
Class A surface with master section.
Create the product file for each components in the door trim panel.
1) Class A surface
ARM REST
LOWER SUSTRATE
UPPER SUBSTRATE
MAP POCKET
2) Creation of tooling axis and publish them for easy access
3) Perform the drafting of class A surface.
ARM REST
LOWER SUBSTRATE
UPPER SUBSTRATE
MAP POCKET
4) Creation of class B surface:- Offset the class A surface by 2.5 mm, resolve the patches if it is created during the offset.
ARM REST
LOWER SUBSTRATE
UPPER SUBSTRATE
MAP POCKET
5) Creation of class C surface
ARM REST
LOWER SUSTRATE
UPPER SUBSTRATE
MAP POCKET
6) Join the class A surface and class C surface and trim the joined surface by the Class B surface for creating the closed surface.
ARM REST
LOWER SUBSTRATE
UPPER SUBSTRATE
MAP POCKET
7) Perform the drafting with 3 degree draft angle.
ARM REST
LOWER SUSTRATE
UPPER SUBSTRATE
MAP POCKET
8) Add the engineering features to each components, if it is required
1) flanges
2)dog house
3) screw boss
4) locators
ARM REST
LOWER SUSTRATE
UPPER SUBSTRATE
MAP POCKET
9) Drafting of engineering features
a) tooling axis
ARM REST
LOWER SUBSTRATE
UPPER SUBSTRATE
MAP POCKET
b) Side core axis
ARM REST
LOWER SUBSTRATE
FINAL OUT PUT WITH PUSH CLIPS ATTACHMENT
