Week 12- Final project
DOOR TRIM PANNEL:
Aim:
To Develop a door trim pannel with the given class-A & Master sections.
The given Class-A Surfaces:
1. Arm Rest
2. Lower Substrate
3. Top Substrate
4. Map Pocket
1.ARM REST:
GIVEN CLASS-A SURFACE;

DEFECT IN GIVEN CLASS-A SURFACE:

IMPROVED CLASS-A SURFACE:

TREE STRUCTURE:

TOOLING AXIS:

( With The reference of Master sections Ive Create a two thickened surface Named 1mm thickness is Leather Material And 2.5mm Thickness is Plastic Material)
CLOSED SURFACE OF LEATHER MATERIAL: (1MM THICKNESS)

CLOSED SURFACE OF PLASTIC MATERIAL:(2.5MM THICKNESS)

ATTACHEMENT FEATURES:


DRAFT ANALYSIS:
WITH MAIN TOOLING AXIS;


WITH SIDE CORE TOOLING AXIS:


2.LOWER SUBSTRATE:
CLASS A SURFACE:

TREE STRUCTURE:

TOOLING AXIS:

FLANGE CREATION WITH RESPECT TO MASTER SECTION:

CLOSED SURFACE:(2.5MM THICKNESS)

ATTACHEMENT FEATURE:
DOG HOUSE;
(Ive Assumed the placement of Dog House With respect to the Part To fixation)
HEAT STAKES:

(The Heat stakes Is used to Fix Part to Part)
DRAFT ANALYSIS:


3.TOP SUBSTRATE:
CLASS A SURFACE;

TREE STRUCTURE;

TOOLING AXIS:

CLOSED SURFACE:

FLANGE CREATION:


ATTACHMENT FEATURE:(CLOSED SURFACE)

DRAFT ANALYSIS:


4.MAP POCKET:
CLASS A SURFACE;

TREE STRUCTURE;

TOOLING AXIS;

CLASS-B SURFACE:

CLASS C SURFACE:

CLOSED SURFACE:

CLOSED SURFACE WITH FLANGE:

DRAFT ANALYSIS:


ASSEMBLED VIEW OF DOOR TRIM:


CONCLUTION:
The given door trim pannel has been developed with Class-A surface And Drafted as per Master section. Then created flange for attachment to part.I have find an attchment strategy and fix the part in assembly work bench.The Detailed draft analysis Has been attached With the CAD file.