Week 11 - Final project

Development of a Door Trim panel

Given A surface part file are arrange into a one product file 

The give A surface image below :

DOOR ARM REST                                                                                                                                 BOTTLE HOLDER

                                    

LOWER SUBSTRATE                                                                                                                    MAP POCKET

                                  

ENSURE the given A surface is completely join together by using boundary command , otherwise using join command to join surface into single surface. Then create tooling axis to 

different view through visualization method. 

For draft analysis Insert > Analysis > Features Draft Analysis , also ensure correct material slection .Then two toolbar will apperar . From that place compass correctly at created

tooling axis  also lock that correct drafting direction.

Select the surface at minimum draft at 3 degree , the clearing surface are green colour through the tooling axis .Sometime the draft angle can be change then get blus and red colour

on surface not able to clear through tooling axis, flip the direction for any change in colour on surface.

DRAFT ANALYSIS FOR DOOR ARM REST

Draft at 2.9 degree ,but some area not clearing at main tooling and side core that mention below :

DOOR ARM REST

                       

                       

LOWER SUBSTRATE

MAP POCKET

BOTTLE HOLDER

           

CREATION OF B SURFACE

B surface is create by using offset  at 2.5 mm of A surface , some area of A surface not offset during that time extract surface from A surface and untrim, extraploate then trim that

surface then we should trim it.

       

   

 CREATION C SURFACE

C surface can be created by A surface using sweep command by boundary line create at A surface then sweep

it 3 degree through the tooling axis .

In somtime we should go reference to surface at 90 degree . Then join A and C surface.

      

           

Using trim command  trim the surface A and C to create closed surface and draft analysis also done. But C surface not clearing beacause of providing the 90 degree of sweep.

Draft analysis done at 3 degreethrough tooling axis 

             

          

            

                                                                   

B SIDE FEATURE 

• Dog House
• Locator
• Heat Sticks are used in this design 

 

B side feature can drfat at 0.5 degree  through tooling axis and  draft analysis for 0.5 & 3 degree 

       

     

       

ASSEMBLY

 

        

FINAL  ASSEMBLY