Challenge

Week 11 - Final project

Aim: To Creation of CAD model considering Class A surface, Nominal thickness and Attachment strategy.


Objective:

1.To Creation of CAD model considering Class A surface, Nominal thickness and Attachment strategy.
2.Create thickened part using master section for reference
3.Create the mounting features as per design guidelines in the industry and with master sections
4.Apply material details
5.Draft analysis & Tooling analysis


Introduction:
Ten Stages of Product life cycle of automotive Industry are

1. Concept sketch
2. Styling class A
3. Feasibility check
4. Concept validation
5. New Product Design
6. Product Development
7. Proto Build
8. Design Validation
9. Pilot Production
10. Mass production

Procedure:
1. Import the file: File > open > browse file and select the given file (MASTER_SECTION_DEVELOPMENT.igs)

2. Class A surface modification as per master section: From the given data we have to do cad model for Lower Substrate , Arm Rest and Map Pocket & upper substrate.

A. LOWER SUBSTRATE: Given lower substrate class A surface is shown in the fig.

Now,we want A closed body from this class A surface

So that we offset the class A surface by 2.5 mm thickness according to master section.

After that I create a class C surface And join Class A with C surface.

Then trim the joined class A with c surface with Class B.

we got closed surface.Then create a tooling axis & then check the draft analysis

B. Map Pocket:

This is a class A surface for map pocket.

Then for make a closed body again do the same procedure as we done previously for Lower substrate.

Offset class A surface by 2.5 mm.then create a class c surface then join class C with A.then trim that surfaces.

Make A close body & do draft analysis.

Draft analysis on Map pocket

C.Arm rest

Class A surface for arm rest.

Then for make a closed body again do the same procedure as we done previously for Lower substrate.

Offset class A surface by 2.5 mm.then create a class c surface then join class C with A.then trim that surfaces.

Make A close body & do draft analysis

Flanges

I created a Surface by using master section & with the help of master section I created this flange on arm rest.

It attaches the arm rest & lower substrate

Upper substrate with Flanges.

Map pocket with fanges

Arm rest with Heat stakes

THANK YOU

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