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Week 11 - Final project

FINAL PROJECT - SIDE DOOR TRIM PANEL AIM: To Develop a CAD model of a door trim panel with the given Class A surface and Master section input with its attachment features as per standard design guidelines in the industry. INTRODUCTION:  To create a new product various steps are involved in the automotive industry…

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Read more Projects by Shivanand Ashokan (37)

Design of backdoor

Objective:

Aim: To design a Back Door using given Styling "Class A" Surface. Introduction: Back Door: The backdoor or tailgate is the rear most part of the automobile which opens upwards,downwards or sideways to give access to the luggage space or seating area. In most of the cars the backdoor opens upwards. It is hinged to the roof…

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30 Sep 2021 06:39 PM IST

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    Roof challenge

    Objective:

    Aim: For the given roof styling, develop the essesntial flanges and reinforcements, provide appropriate dimensions and check for draft analysis and to perform roof curvature study using NX-CAD Introduction: Roof An automobile roof or car top is the portion of an automobile that sits above the passenger…

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    13 Sep 2021 12:59 PM IST

    • NX-CAD
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    Fender Design Challenge

    Objective:

    Objective: To design the car front fender with the help of using skin data (Class A surface) shared by the styling team and make it ready for manufacturing with mounting flanges using NX CAD Introduction: Fender: Fender is a part of the vehicle that frames the wheel . The primary purpose of the fender is to prevent sand…

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    29 Aug 2021 08:35 AM IST

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    Section Modulus calculation and optimization

    Objective:

    Aim: Using the Section from the Hood design and calculate the section modulus and compare it with a new section with higher sectional modulus for optimization. Sectional Modulus: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Sectional modulus is a direct…

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    23 Aug 2021 11:27 AM IST

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      Week-4 Challenge WOT Condition Part-2

      Objective:

      Question 1 What is the difference between mapped and dynamic model of engine, motor and generator? How can you change model type? Power Train block set provides two types of combustion engine Model. One is 'Mapped' and another one is 'Dynamic' Mapped Engine Mapped engines represent macro engine behavior as a set of lookup…

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      18 Aug 2021 05:51 PM IST

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      Hood design-Week 2

      Objective:

      Objective: To Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters. Introduction: HOOD The hood or bonnet is a hinged cover over the engine of motor vehicles that allows access to the engine compartment, or trunk for maintenance and repair. The inner…

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      18 Aug 2021 06:38 AM IST

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        Underbody Coating

        Objective:

        UnderBody Coating The Under body Coating is a protective layer applied to the BIW of the car to protect it against small stones, dirt etc. to damage the paint. It also helps in corrosion resistance of the metal and prevent rusting.   Types of under coating 1. Rubberized Under Coating It is easy to apply and offers…

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        04 Aug 2021 02:59 PM IST

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          Benchmarking

          Objective:

          Aim: To provide a suggestion for buying a car for the following case study using Benchmarking Case given:  Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits…

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          04 Aug 2021 09:29 AM IST

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            Week 11 - Final project

            Objective:

            FINAL PROJECT - SIDE DOOR TRIM PANEL AIM: To Develop a CAD model of a door trim panel with the given Class A surface and Master section input with its attachment features as per standard design guidelines in the industry. INTRODUCTION:  To create a new product various steps are involved in the automotive industry…

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            02 Aug 2021 07:32 PM IST

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            Week 9 - Project - Master Section Development

            Objective:

            Aim:  To design B-pillar with flanges, Screw bosses, and Ribs with given Class A input.   Class A   Tooling Axis     Tooling axis is created on the basis of the two master sections by ‘Bisecting method’ and draft analysis.                    (Draft…

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            27 Jul 2021 11:06 AM IST

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              Week 11- Assembly Workbench

              Objective:

              Objective : To Desing 3D parts of given 2D sketch of Quick Return Mechanism and CV Joint and Assemble them using Assembly Design. Quick Return MechanismBelow Images show the isometric View of the 3D parts of given 2-D sketchPart 1Part 2Part 3Part 4Part 5AssemblyAssembly is done on basis of Kinematic movement of each…

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              23 Jul 2021 09:04 AM IST

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                Week 9 - Project 1 - Door Applique Design with Engineering Features

                Objective:

                Aim:  To Create the Base Bracket Plastic component through the given Class-A surface . Also, Creating the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique.   INPUT Applique & Door Attachment Tooling axis Creating the tooling axis with reference to the…

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                16 Jul 2021 03:51 PM IST

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                  Week 9 - Attachment Feature Creation - Challenge 2

                  Objective:

                  OBJECTIVE: To Create the Screw Boss and Dog House for the Centre console coin holder considering the design rules   SCREW BOSS WITH RIBS Screw boss is created with ribs considering for its structural support Intersection View It seen that the ribs and screw boss is designed considering desgines rules of 40% wall…

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                  09 Jul 2021 08:44 AM IST

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                    Week 9 - Attachment Feature Creation - Challenge 1

                    Objective:

                     ISOMETRIC VIEW   All the design rules are met while creating the ribs it shown in detail below.   12.5 mm is the maximum height the rib can be and it is followed as given. Minimum thickness at the top Minimum thickness is 0.75mm and this design has cleared the minimum thickness. Minimum thickness at the…

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                    07 Jul 2021 02:10 PM IST

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                      Week 8 - Challenge 5 - Core & Cavity Design

                      Objective:

                      CLASS A SURFACE CLASS C CLOSED SURFACE DRAFT ANALYSIS (All the features are cleared for minimum draft angle of 2.9 degrees along the tooling axis) CORE CAVITY PARTING SURFACE WITH COMPONENT Parting surface is the connection surface between CORE & CAVITY PARTING LINE WITH COMPONENT AND PARTING SURFACE Parting line is…

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                      07 Jul 2021 08:49 AM IST

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                        Week 8 - Challenge 4 - Coin Holder Design

                        Objective:

                        CLASS A SURFACE TOOLING AXIS It is created perpendicular to the base surface of the pocket as it is the obvious direction of a tooling in manufacturing.    CLASS B SURFACE B Surface is created with offset distance of 2.5mm  outwards from the Class A Input CLASS C SURFACE Connection between the CLASS A &…

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                        06 Jul 2021 11:04 AM IST

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                          Door Arm Rest Week 8 Challenge

                          Objective:

                          CLASS A SURFACE TOOLING AXIS Since this component is little complex and has more phases. It is diffcult to tool the whole component with the one tooling axis. Below main toolig axis is made to clear the features of clearance draft angle durig draft analysis. (Vertical axis) Since side phases, does not clear the minimum…

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                          06 Jul 2021 10:34 AM IST

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                            Week 8 - Challenge 3 - Switch Bezel Design

                            Objective:

                            Tree Structure with Thickend Body CLASS A SURFACE CLASS B SURFACE CLASS C SURFACE with Tooling Axis Tooling axis is created using the 'Bisecting Method' which intersects the point center in the base surface feature horizontally and vertically. Each intersect outcomes a bisecting line in which the 2 lines of the horizontal…

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                            02 Jul 2021 03:35 PM IST

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                              Week 8 - Challenge 2 - Base Bracket Design

                              Objective:

                              Tree structure with Thickened Body CLASS A SURFACE CLASS B SURFACE CLASS C SURFACE with Tooling axis Tooling axis is created using the 'Bisecting Method' which intersects the point of the top hole and the tooling axis line created by 'bisect' line command. DRAFT ANALYSIS A minimum of 3'degree draft angle is given while…

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                              02 Jul 2021 03:10 PM IST

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                                Week 8 - Challenge 1 - Draft Analysis on a Fan Cover

                                Objective:

                                Draft Analysis:  It is made to ensure that the component has the clearance draft angle correct for ease of ejection of the part in the manufacturing process.  Tooling axis : Tooling axis is a reference line where the draft angle of a feature is created on the basis of this tooling axis Isometric View Bisecting…

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                                29 Jun 2021 03:32 PM IST

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                                  Assignment 1

                                  Objective:

                                  AIM:   To cleanup the geometry and mesh for the given components using HyperWorks   Procedure: (Pre processing) Import the CAD model or in this case open the .hm model file Cleaning up the geometry - delete unwanted lines, points,nodes.Also delete the solids, then check for free(red) and T-edges(yellow)…

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                                  01 Dec 2020 10:09 AM IST

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                                    Tool Test-2

                                    Objective:

                                    ANSWER MODEL: https://drive.google.com/file/d/1Z0mETZX0cCgFcO6OmSh8iF9Tw40G1AtP/view?usp=sharing  

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                                    15 Oct 2020 08:55 AM IST

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                                      Week 5

                                      Objective:

                                      MODEL: https://drive.google.com/file/d/1o3say05IWze17gCEoACgXbSJWVATZWbt/view?usp=sharing Aim: To check for the geometrical errors and mesh the given component with tetra element for stated Quality criteria. Procedure: Make a topo for all of the component to stitch any surfaces and check for ‘Geometry’ errors…

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                                      12 Oct 2020 05:56 AM IST

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                                        Tool Test 1

                                        Objective:

                                        ANSWER MODELS: https://drive.google.com/file/d/1VDps3QVvmdUxGXTD7VCzuTnrDoLkEiQw/view?usp=sharing   https://drive.google.com/file/d/1VfJ7lSQV5Rua_XD__pjNGXha84NqgCro/view?usp=sharing  

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                                        09 Oct 2020 06:51 AM IST

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                                          Week 4

                                          Objective:

                                          Aim: To check and correct geometry errors in the given bottle cap component. To mesh the given component and assign thickness. Procedure: Performing a topology for the given whole component to stitch any uneven joints and check the quality From the ‘checks’ option geometry check is followed for visible errors.…

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                                          02 Oct 2020 02:08 AM IST

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                                            Model of WOT (Wide Open Throttle) response of GM EV1 car.

                                            Objective:

                                            WOT (Wide Open throttle)  Wide open throttle (WOT) refers to an internal combustion engine's maximum intake of air and fuel that occurs when the throttle plates inside the carburetor or throttle body are "wide open", providing the least resistance to the incoming air. Given Vehicle Paramaters:…

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                                            11 Mar 2020 12:54 AM IST

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                                              Drive Cycle Simulation

                                              Objective:

                                              Drive cycle A driving cycle is a series of data points representing the speed of a vehicle versus time. Driving cycles are produced by different countries and organizations to assess the performance of vehicles in various ways, as for example fuel consumption and polluting emissions.      …

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                                              10 Mar 2020 11:53 PM IST

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                                                Simulating Washing Machine working by stateflow in Simulink

                                                Objective:

                                                AIM: To simulate the working of washing machine by stateflow and highlighting the process with LEDs for given conditions Given Condition  If the power supply is available, the system gets activated . If the Water supply is not available, stop the process & indicate through LED. Soaking time should be 200s followed…

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                                                03 Mar 2020 06:13 AM IST

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                                                  Simulating a Gear shift with speed using Simulink Chart

                                                  Objective:

                                                  Aim: To simulate a gear shift scenerio with change in speed using simulink chart   Introduction Gear Shift: A gear stick , gear lever , gearshift or shifter  is a metal lever attached to the shift assembly in a manual transmission-equipped automobile and is used to…

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                                                  02 Mar 2020 11:41 PM IST

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                                                    Temperature Control of Fan using Thermistor in Simulink

                                                    Objective:

                                                    Aim: To On & Off a fan with a threshold temperature using thermistor. Given condition:  'ON if the temperature above 25 °C, OFF otherwise'   Introduction: Thermistor A thermistor is a type of resistor whose resistance is dependent on temperature, more so than in standard resistors. The word is a…

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                                                    02 Mar 2020 06:19 AM IST

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                                                      Simulating a Doorbell using a Simulink

                                                      Objective:

                                                      Aim: To simulate a doorbell model using solenoid block in Simulink   Theory In a physical scenerio, a door bell circuit consists of a battery, a switch, a solenoid and a lever. A metal bell is placed near the bell. When the lever hits the metal bell , thus produces a sound. When the switch is pressed, the circuits…

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                                                      28 Feb 2020 04:50 AM IST

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                                                        File Parsing a 'NASA Thermodynamic Data'

                                                        Objective:

                                                        AIM: File parsing a thermodynamic data from the given and analysing the data Objective:  To write a function that extracts the 14 co-efficients and calculates the enthalpy, entropy and   specific heats for all the species in the data file.  To Calculate the molecular weight of each species and display…

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                                                        22 Feb 2020 04:16 AM IST

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                                                        Finding the Global Maxima of a function using Genetic Algorithm in MATLAB

                                                        Objective:

                                                        AIM: To find the global maxima of a stalagmite function using Genetic Algorithm in MATLAB   Theory: Optimisation     Mathematical optimization or mathematical programming is the selection of a best element (with regard to some criterion) from some set of available alternatives. It can be done…

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                                                        19 Feb 2020 01:34 AM IST

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                                                        Simulation of Curve fitting using MATLAB

                                                        Objective:

                                                        Aim: To simulate a curve which best/perfectly fits for the given data using MATLAB   Introduction: Curve fitting      Curve fitting is the process of constructing a curve, or mathematical function, that has the best fit to a series of data points, possibly subject to constraints. Curve fitting…

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                                                        16 Feb 2020 08:57 AM IST

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                                                        Simulation of Simple pendulum and creating the animation of motion using MATLAB

                                                        Objective:

                                                        AIM: To simulate the transient behaviour of a simple pendulum and to create an animation of it's motion.   Theory: The Simple pendulum        A point mass / bob attached to a light inextensible string and suspended from fixed support is called a simple pendulum. The vertical line passing through…

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                                                        13 Feb 2020 06:58 AM IST

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                                                        Graphical Representation of Otto cycle and Determining the Thermal Efficiency

                                                        Objective:

                                                        Objective: To plot and P-V diagram(Otto cycle) and determine the thermal                    efficiency   Theory: Otto cycle:          Otto cycle is an idealized thermodynamic cycle that describes the functioning of a typical…

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                                                        12 Feb 2020 04:39 AM IST

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                                                          Animation of 2R Robotic Arm using MATLAB

                                                          Objective:

                                                          Aim: To simulate the forward kinematics of a 2R Robotic Arm Objective : To Animate the motion of the Robotic Arm and making a                                video using MATLAB   Description: 2R Robotic Arm:         …

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                                                          12 Feb 2020 12:37 AM IST

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