Challenge

Week 1 Stress Concentration on a Plate with hole

Week 1 Challenge Plate With a Hole

1-Objective:

Design a plate with a hole with two different configurations and perform FEA to find out the maximum stress developed and deformation in each cases.

Case 1

Length -300mm

Height-120mm

Thickness-30mm

Hole at the center with Dia 60mm

Case 2

Length -300mm

Height-120mm

Thickness-30mm

Hole at the center with Dia 60mm

Two holes of 30mm diameter which are placed 90mm away from the center hole

Boundary Conditions

Apply a fixed support on left side of the plate and apply 500N force on right side face.

Material

2-Stress Results

Case1

Deformation

Stress

Case2

Deformation

Stress

CASES MAXIMUM DEFORMATION MAXIMUM STRESS

CASE1 0.00027MM 0.60MPa

CASE2 0.00029MM 0.58MPa

3.Selection Based on Manufacturing Point of View

By analysing both the models,the sress and deformation is very negligible and the difference in these values are also very small.So from manufaturing point of view the case 1 is very easy to manufature and less costlier.

4.Selection Based on Analysis Point of View

From analysis point of view the stress developed in case2 is little less for the same appliesd force and a weihgt reduction of part is achived by drilling extra two holes.From analysis point of view we can select the case 2

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