Week 1 Challenge

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Door trim. Overview:Initially, we need to offset the given…

Aim: Initiate a rough concept of Fixture design with reference to all the inputs provided for the given Car panel. Complete 3D finish work. Complete 2D finish with Output documentation.   Introduction: Body in White (B.I.W.) refers to the welded sheet metal components which form the vehicles structure to which the…

OBJECTIVE: To create a BOM and Hardware list (BOP) for the complete Fixture assembly from challenge 8. THEORY:  Bill Of Materials: A bill of materials is a comprehensive inventory of raw materials,assemblies,subassemblies,parts and components as well as quantities of each,needed…

                                                 Week 11:- 2D Detailing Challenge 2 OBJECTIVE:- 1. Create a 2D Drawing for each Clamp Unit with all child parts and also create a Child pard…

Aim: 1)Draft a Key Sheet for the Complete Fixture assembly created in challenge 8. 2)Draft a Base Unit and the Fix Pin Unit drawings with all child parts for the complete Fixture assembly from challenge 8. Key Sheet For Complete Fixture Assembly: Base Unit Drawings: Pin Unit 1 Drawings: Pin…

Question No 1: What are the Drawing templates?   ANSWER: Drawing Templates are the standard drawing files that are used to detail the 3D Models like part modelling, product layout, etc.                                      …

AIM: Perform 3D finish for all units of Assembly design. Create Rough locators for Assembly.                                                3D-FINISHING:  3d Finish is a process…

1) What do you understand by the 3D finish process?       3D finish process means to finish the design is being completely and make it ready for final simulation & 2D detailing. The following are the basic rules to be followed in 3d finishing:  The nominality of holes is to be checked which…

AIM: To Design a base unit for the Pin units, Clamp units, Swivel clamp units with all weldments for the given Car panel. SOFTWARE USED: CATIA-V5 INTRODUCTION: Base Unit: A base unit is designed to mount all other units(Clamp unit, pin unit, rest unit, etc) of the tool, also other parts necessary for a tool like Pneumatic…

1) What is the base unit? What are the typical parts of the base unit? Ans: A base unit is the unit designed to mount all other units (clamp unit, pin unit, rest unit etc) of the tool also other parts necessary for a tool like pneumatic valave box,trunking cable path will also be           …

                                                                                 DESIGN OF SWIVEL CLAMP UNIT AND PIN…

CLAMP UNIT AND REST UNIT DESIGN CHALLENGE AIM To design 3 Different types of Power Clamp Unit with Different Riser, Blade, and Clamp Arm and design 2 Different types of Rest Unit for the given Car Panel. INTRODUCTION A Clamp is a device that is used to hold the part tightly, yet, firmly in the assembly, The clamp prevents…

AIM:- To design 2 different types of fixed pin units with different pins, riser, blade & block, and 2 different types of retractable pin units with different pins, riser, blade, cylinder & block.   TYPES OF PIN UNITS: Fixed pin unit- In this type of unit, the pin is fixed by means of a pin retainer &…

Q.1. What is Design Methodology? ANS. Design Methodology is sequence of steps which we have to follow while doing design. Above image is of design methodology and steps involve in it. Purchase Order:  We start designing after customer gives us purchase order. So, basically it is indication to start…

1)What is the process of project execution activity?                         1)RFQ received - This id the first step in any project. RFQ stands for Request for Quotation. In this customer specifies his requirements,specifications etc. in form of…

What is BIW & define its parts? Body in white (BIW) refers to the stage in the automobile manufacturing in which a car body’s components have been joined together, using one or a combination of different techniques: welding (spot, MIG/MAG), riveting, clinching, bonding, laser brazing etc. Body in White, or BIW,…

     BOEING-747           OBJECTIVE:           Creating a boeing-747 full body structure using the 2D sketch entities and 3D feature and assemble the all parts with realistic rendering.     INTRODUCTION:          …

Design and modeling the Complete Tail lamp of the  Car   Aim:   To create the a complete design of the tail lamp with all the assembly parts and child parts, also the attachment features by considering the design regulations  in CATIA V5 Modelling Software.   Objective:   To the design the…

Create one assembly drawing considering all factors     Assembly drawing is a presentation of a structure or product with its components connected together, in their relative working positions while in use. These components are fabricated separately, and are assembled or installed together at their utility sites…

Design and modelling of Tail Lamp for SUV vehicle AIM The aim of the project is to build a complete assembly of tail lamp which consists of lens, reflectors, housing, wiring harness and other attachment features on the housing in order to fix the Tail Lamp with the vehicle. Catia V5 is the software used to make the complete…

In this challenge, an automotive lighting lens is designed and developed with the specified requirements, and by the following design, rules followed in an OEM.  Given input (Class A Lens)Class A surfaceClass A surface is a visible surface that has some aesthetic properties, designed with high efficiency and…

  Aim To create a CATIA parametric structure with publication command and to create a complete product file that we are using to design a lens. PRODUCT FILE CREATION   Below images are which created the product and parts file in lens design.   The given  Class A surface of lens model.  This…

1. CAR – INTERIOR SKETCH SKETCH FINALIZATION OF INTERIOR:                                                                          …

Design Presentation: Interior Design Concept  Design Brief - Explained Introduce the design brief and its objectives. Highlight the importance of creating an interior design that aligns with the overall vehicle concept. Explain the desired user experience, aesthetic, and functionality.  Desk Research Discuss…

Interior Finalized Sketches: Please note that as an AI text-based model, I am unable to directly submit sketches. However, I can provide a description of the finalized interior design based on the previous information and design process. Description of Interior Finalized Sketches: The interior design of the vehicle incorporates…

Rolls-Royce is the world’s leading supplier of marine propulsion equipment. Its products and services range from complete ship design to integrated propulsion, maneuvering, and positioning systems and deck machinery. Other nonaerospace products include aerospace-derived gas turbines for…

Rolls-Royce is the world’s leading supplier of marine propulsion equipment. Its products and services range from complete ship design to integrated propulsion, maneuvering, and positioning systems and deck machinery. Other nonaerospace products include aerospace-derived gas turbines for…

Design Brief: To design a supercar The design should have a smooth flow. The design should be simple and modern. The cars should be sporty in its design. Target customer: Young Enthusiastic Achiever Strong Rich Design research: Powerful body styling Simple Classy Sporty       Automotive Technologies, Trend…

Report: Current Technologies and Future Trends in the Automobile Industry Title: Technological Advancements in the Automotive Industry: Present and Future Introduction: This report aims to provide an overview of the current technologies incorporated in the automobile industry and highlight the future trends that are shaping…

Designing Interior with Consistent Design Language: To design an interior with a consistent design language, follow these steps: a) Review the design language and aesthetic principles established in your previous design project. b) Identify the key elements, materials, colors, and textures that define the design language.…

Product Life Cycle: A product life cycle is the length of time from a product first being introduced to consumers until it is removed from the market. Product life cycles are used by management and marketing professionals to help determine advertising schedules, price points, expansion to new product markets, packaging…

Report: Nature & Form - Research on Problem and Solution Title: Biomimicry: Harnessing Nature's Solutions for Sustainable Design Introduction: This report explores the concept of biomimicry, which involves drawing inspiration from nature to solve design problems and create sustainable solutions. By studying the forms,…

REPROT 1 OBJECTIVE: The main objective of this report is to provide an overview of the things a 'Product Design-Engineer' should know about the Automotive Industry and also study of the entire set of steps in the lifecycle of an Automotive Product from the 'Concept Sketching' phase to 'Mass Production' phase. …

Sketches explaining a function and persuasive sketches: a) Identify the specific function or idea you want to communicate through your sketch. b) Break down the function into its key components or steps. c) Create simple sketches or diagrams that illustrate each component or step of the function. d) Use arrows, labels,…

Sketching :- Sketching is a design process for getting conceptual idea about the automobile we are going to build. There are four phases in Sketching as follows :  Ideation : This is the first phase for sketching , in which the basic idea for the automobile that we are desired to build is drawn . Exploration :…

OBJECTIVE: Creation of Mold for a Plastic knob using SolidWorks. INTRODUCTION:  The injection molding process involves heating & injecting plastic material under pressure into a closed metal mold tool. The molten plastic cools & hardens into the shape inside the mold tool, which then opens to…

MOLD DESIGN & SLIDERS CREATION FOR DOOR BEZEL USING SOLIDWORKS In this report mold design and creation of sliders for car door bezel was done by creating each individual part in assembly workbench following step by step process to attain best results. As there was the necessity of the sliders for the model, we should…

CPU FAN BEZEL MOLD DESIGN USING SOLIDWORKS:- OBJECTIVE:- To create mold for CPU fan Bezel using Solidworks having sliders, ejectors, air vents, cooling channels & all required features. INTRODUCTION:- Injection molding involves heating & injecting the plastic material under pressure into a closed…

TABLE FAN OUTER CASING  AIM- In this assignment we have to Create a mold of table fan outer casing. MOLD DESIGN- Mold design is a decisive factor for the molding success such as dimensioning and location of the sprue gates, dimensioning of shear edges, flow aids, cooling and ejector techniques, etc. PLASTIC…

AIM: To develop the Door Trim panel OBJECTIVE: Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy :  Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for…

AIM: To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. Class A  Visible surface is a Class-A surface. It provides the style team's look for the component, which the part…

  Objective: I have created individual parts models 1 and model 2 after making an assembly.  Assembly Model 01. ASSEMBLY: QUICK RETURN MECHANISM. 01. BODY 02. BODY 03. BODY 04. BODY 05. BODY Assembly Model 02.     01. BODY 02. BODY 03. BODY Conclusion: I have created a part model as per the…

To calculate the track peel out strength for the seat, we'll need to determine the forces acting on the seat and analyze the equilibrium conditions. Here's how you can perform the hand calculation: Determine the weight force acting on the seat: Weight = mass * acceleration due to gravity Weight = 18 kg * 9.81 m/s^2 (assuming…

in Catia v5:                                                                                       …

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Rendering of KIA Sportage. Rendering or image synthesis is the process of generating a photorealistic or non-photorealistic image from a 2D or 3D model by means of a computer program. The kia sportage is Modelled and rendered in Alias. front   side rear   top perspective views  

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 CONCEPT MODELLING OF SEATS OBJECTIVE:  To create the surface model of car seat using auto desk alias design.   INTRODUCTION: Concept modelling is modelling where 3d data starts to take shape. It is a crucial part of the process as every part involved in the design process depends on this to actually…

CONCEPT  MODELLING OF A STEERING WHEEL OBJECTIVE: To make a model of steering wheel from one image by visualization. INTRODUCTION: Concept modeling is modeling where 3d data starts to take shape. It is a crucial part of the process as every part involved in the design process depends on this to actually…

Tile: Concept modeling of car fender and Air hood. Objective: To be able to model a car fender and Air hood using Concept Modeling, analyzing the light reflections on the surface understand the flow of the surface. Introduction: This project is started by analyzing the actual photos of components, surfaces, and patches…

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Concept Modelling of Alloy Wheel Objective: To Design and analyze the surface geometry of a Car wheel alloy Introduction: In this project, i will be modelling an alloy wheel of a car using alias using curve structures and continuous surface approach. It will help to practise surface generation from a 2d figure by…

Assemble and apply GD&T to the butterfly valve assembly drawing AIM:  The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. INTRODUCTION Butterfly valves are a family of quarter-turn rotational motion valves that are used in…

Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector 3D data can be used, or you can…

                                       Engine routing project                                                                                                                                  …

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE:   To flatten the wire harness assembly completed in week 4 assignment.To orient the wire bundle as shown in the layout.                …

Wire Harness Assembly   Wire Harness Assembly: - In Wie harness Assembly some time there are some sub assembly First step is to download the CAD file of required parts like Connector, Back shell, corrugated tubes, clips etc. Then it is important to define all the component electrically like here is our project we…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

           Wiring harness routing & packaging Rules   Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129     process:…

        WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING   AIM: Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.…

                                                BACK DOOR AIM: To design the back door…

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FENDER WHEEL ARCH CHALLENGE   FENDER WHEEL ARCH   Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of the wheel arch of the fender should be such that it must shield wheels and protect both passengers compartment and pedestarians from the projection of watr,…

                    Report On Section Modulus Calculation Of Hood   Aim To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in…

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Aim:       Benchmarking :-   Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business   considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal…

AIM- Create the screw boss and dog house for the centre console coin holder considering the design rules mentioned in the video. General Rules for Screw bosses. Draft of 0.5 degree on walls of bossThickness is 40% of the nominal wall at the base.Height to diameter ration-3:1Fillet radius of max 0.25 mm. C is where the…

Attachment Feature Creation (Ribs & Screw Boss) AIM: To Create the Door Handle Component from the given Class-A surface.To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle.To Attach B side Features in the component.To perform the Draft analysis on the model. TOOLS USED:…

AIM : Design of CORE & CAVITY OF SWITCH PANEL BEZEL SOFTWARE USED : CATIA v5 Drafting analysis : The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based on color ranges identifying zones on the analyzed element where the deviation from…

BUMPER DESIGN AIM: to make a model from the provided class-A surface.INTRODUCTION:CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surfaceand the outer most surface.CLASS-B SURFACE: a surface below a certain thickness from the class-A surface…

Aim: To be able to model solid from the given Class a surface, and perform Draft analysis and create Tooling axis. Class A surface with tooling axis. At first, take the base surface and create a center point on the surface and insert the axis system. To create a tooling axis, take the intersection of class A in the XY…

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                               DESIGN OF HULL SUNSEEKER PREDATOR YACHT     OBJECTIVE:                  …

DESIGN OF AMERICAN CHOPPER USING SOLIDWORKS OBJECTIVE THE objective of the project is to model an AMERICAN CHOPPER USING A CAD (computer aided design) software SOLIDWORKS and to render it with solid works visualize to create a photorealistic view of it INTRODUCTION THIS project explain the design of American chopper using…