Underbody Coating

UNDERBODY COATING

A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage.

In Indian road conditions, a car’s underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.

Under body protective coating is used to protect the vehicle chassis from external environment, to ensure the integrity and safety of car. The use of underbody coating plays a very important role in the service life of the vehicle. In general, it is required to spray such a protective coating in the manufacturing of the new car. Due to the highly competitiveness of new car sales, car producers have pressure to reduce the manufacturing cost, so that they reduce or even completely eliminate the use of under body coating where it is not to be easily seem by car owners. As a consequence, our car service life will be greatly reduced.

PURPOSE OF UNDERBODY COATING

• Prevent from stone chip

There are thousands of pieces of stones on the road, and they are constantly hitting your car on the under body, wheel arches, sills and the trunk lower part while driving on the road. In some cases, the under body might be scratched by uneven road. As such the thin corrosion protection coating on the metal sheet will be destroyed and leave the bare metal exposed to the air, which will soon come to corrosion when contact with the moisture in the air. If not promptly getting anti-rust treatment, then the rust will soon spread to large areas. Under body coating or the anti-stone chip coating is a thick elastic layer which could not be easily damaged by stone chipping or scratch, therefore could basically protect the metal sheet of the under body.

• Prevents Paint Chipping

Running on the highway or while pacing through a city road, you will often encounter sharp gravel or any other unattended object hitting the belly of your car with high momentum. This scrapes and chips off the metal from down below. A thick layer of Underbody Coating definitely comes to aid and minimises the effects of such contacts on the body.

• Protects Against Rust & Corrosion

The primary objective of getting underbody coating done is preventing metal components that are exposed on the bottom side of the car to damage from corrosion. You can shut out the Adverse effects of corrosion on your car by simply applying a rubberised anti-rust coating all over the belly of your car.

• External influence

External environment, such as the baking from the hot road in summer, the road’s anti-frozen gent in winter, raining water and the salty water in the atmosphere, will attach the under body of a car. Particular in coast areas, the wind from the sea will bring more salt to the air, which will accelerate the corrosion and reduce the service life of a car. While the under body is covered by the thick and tight layers, it would act as a strong barrier to prevent these external substances attaching the metal sheet.

• Protects Vital Components

Underneath a car is somewhere a lot of indispensable parts of a car are left exposed like the Engine, silencer, etc. One simply can’t afford to let these parts go bad due to rusting and hence in order to save yourself from a hefty repair bill, a considerably less expensive Anti-Rust Coating is a must.

• Keep the value

A car could keep a high value while it is well maintained. It means that if a car is well treated on under body protection, it could keep the car in a good condition and extend the car’s service life, or you could charge a higher price in a used-car trading.

• Reduces NVH (Noise Vibrations Harshness) Levels

Our country is filled with roads having uneven patches and potholes and while we manoeuvre our cars through such sections, the unpaved crumbs, and pebbles hit the car from underneath or get stuck in the wheel wells. The underbody coating’s consistency is so thick that the layer it creates absorbs all the unpleasant noises and vibrations and marginally improves the driving experience.

TYPES OF UNDERBODY COATING

1. Electronic method

Using a weak electric current, this small device can stop the corroding effects of rust.You can have these electronic devices installed at the dealership, or save some money and buy them from a source outside of the dealership.The reviews on these devices are mixed, as this is a virtually new technology.

2. Undercoating

This method involves spraying a tar-based substance on the exposed parts of a vehicle's underbody.The tar-like undercoating acts as a barrier once it hardens, keeping out moisture, salt, and other substances.This undercoating works best when applied to the undercarriage of a new vehicle. It also requires expert application, or it can crack, letting in moisture.

3. Dripless oil spray

A wax-like substance applied to the entire body of the vehicle, it hardens once it has dried.One of the downsides of dripless oil sprays is that you need to have holes drilled into the body of the car at specific points to make it effective.The spray also has a high viscosity, meaning that it does not always get into all of the nooks and crannies of your vehicle.

4. Drip oil spray

This is the most commonly recommended rust protection.Drip oil sprays tend to continue to drip once applied until they dry. This dripping can last anywhere up to 48 hours after application.Unlike the dripless varieties, the more watery nature of drip oil sprays means it gets into more areas on your vehicle, though you still need to have holes drilled in your vehicle's fenders, doors, and other areas to make sure that it gets to all the areas it needs to.

ADVANTAGES

• It provides a layer of protection against corrosion.

When an undercoating is properly applied to a vehicle, then you’ll be providing the underbelly with a layer of protection against rust and corrosion. Instead of contacting the metal components of the vehicle, the debris encounters the undercoating, which then proactively repels the dangerous items away. Although an undercoating will eventually wear out, it can provide years of protection against premature corrosion.

• It will extend the life of your vehicle.

A proper undercoating extends the life of your vehicle because of its rust-stopping power. Corrosion does more than affect the integrity of the metals in your vehicle. It can get into your metal wires and cables, affecting any component which is comprised of steel or aluminium. Even your transmission and engine have exposure to rust when there isn’t a vehicle undercoating applied.

• It can be applied to damaged areas.

Over time, the underbelly of your vehicle is going to develop nicks, chips, and scratches because of the debris you encounter while driving. Unlike older forms of undercoating, which included the use of asphalt and animal fat, modern products provide a real layer of protection because it can morph into the various areas of small damage.

A modern undercoating is usually wax-based, which creates a living barrier that your vehicle can use to promote a self-healing experience.

• It can be self-applied.

Rustproofing works best when you have this service professionally applied to your vehicle. If money is tight, however, and you have some basic car maintenance skills, then you can do the work yourself.

NEED OF UNDERBODY COATING ON A CAR

1. A must-have if you live in coastal areas

Vehicles in the coastal areas are much more prone to corrosion than in any other region. The content of salt in the water floating around during the monsoon season is way too high. Adding to this is the humidity in such areas and these elements further speed up the process of corrosion. Hence getting your car done right with a nice underbody coat job is of utmost importance for people living that beach life.

2. Or if you live near un-paved/muddy roads

If you live in areas having large sections of unpaved roads, then monsoon is just going to make things worse. The sand is going to mix with the water and all that muck will get stuck to your car’s belly while you tread over such a course. This makes your car’s underbody more vulnerable to damage and a nice and thick coating will surely help.

3. It also affects your car resale value

All that damage due to corrosion, if left unattended could lead to some permanent damage, which will cost you in terms of rapid depreciation in your car’s resale value. This will make it almost impossible for your car to pass a strict inspection when you put it up for sale. Hence, regular checks of your car’s underbody condition is the key to maintaining its value.

APPLICATION PROCEDURE OF UNDERBODY COATING

1. Lift up the vehicle, take off the wheel and plastic wheel covering.
2. Thoroughly clean the under body of the vehicle by high pressure water.
3. Blasting with compressed air could accelerate the drying.
4. Mask off the adjacent areas and parts with paper where not allowed to spray, such as exhausting pipe, brake system, engine, paint surface and etc.
5. Shake the can approx. 40 times before use, connect the can with spray gun.
6. Spray at room temperature and from a distance of approx. 25 cm in an X motion to build up a continuous coat. Do not spray on parts of the brake, engine or exhaust system.
7. Apply this product until the desired layer thickness is reached. If a thick layer is required, let layers dry in between.
8. After each use, clean the spray by flushing with suitable solvent.
9. After tough free, remove all the mask paper, re-install all the parts.
10. In case the under-body coating is sprayed to unwanted areas, clean it before drying.