Challenge

Underbody Coating

INTRODUCTION :

In Indian road conditions, a car’s underbody is most prone to corrosion. Underbody coating provides long term protection from corrosion to car’s underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion.Under body protective coating is used to protect the vehicle chassis from external environment, to ensure the integrity and safety of car. The use of underbody coating plays a very important role in the service life of the vehicle. In general, it is required to spray such a protective coating in the manufacturing of the new car. Due to the highly competitiveness of new car sales, car producers have pressure to reduce the manufacturing cost, so that they reduce or even completely eliminate the use of under body coating where it is not to be easily seem by car owners. As a consequence, our car service life will be greatly reduced.

PURPOSE OF UNDERBODY COATING :

  • Prevent from stone chip

There are thousands of pieces of stones on the road, and they are constantly hitting your car on the under body, wheel arches, sills and the trunk lower part while driving on the road. In some cases, the under body might be scratched by uneven road. As such the thin corrosion protection coating on the metal sheet will be destroyed and leave the bare metal exposed to the air, which will soon come to corrosion when contact with the moisture in the air. If not promptly getting anti-rust treatment, then the rust will soon spread to large areas. Under body coating or the anti-stone chip coating is a thick elastic layer which could not be easily damaged by stone chipping or scratch, therefore could basically protect the metal sheet of the under body.

  • Prevents Paint Chipping

Running on the highway or while pacing through a city road, you will often encounter sharp gravel or any other unattended object hitting the belly of your car with high momentum. This scrapes and chips off the metal from down below. A thick layer of Underbody Coating definitely comes to aid and minimises the effects of such contacts on the body.

  • Protects Against Rust & Corrosion

The primary objective of getting underbody coating done is preventing metal components that are exposed on the bottom side of the car to damage from corrosion. You can shut out the Adverse effects of corrosion on your car by simply applying a rubberised anti-rust coating all over the belly of your car.

  • External influence

External environment, such as the baking from the hot road in summer, the road’s anti-frozen gent in winter, raining water and the salty water in the atmosphere, will attach the under body of a car. Particular in coast areas, the wind from the sea will bring more salt to the air, which will accelerate the corrosion and reduce the service life of a car. While the under body is covered by the thick and tight layers, it would act as a strong barrier to prevent these external substances attaching the metal sheet.

  • Protects Vital Components

Underneath a car is somewhere a lot of indispensable parts of a car are left exposed like the Engine, silencer, etc. One simply can’t afford to let these parts go bad due to rusting and hence in order to save yourself from a hefty repair bill, a considerably less expensive Anti-Rust Coating is a must.

  • Keep the value

A car could keep a high value while it is well maintained. It means that if a car is well treated on under body protection, it could keep the car in a good condition and extend the car’s service life, or you could charge a higher price in a used-car trading.

  • Reduces NVH (Noise Vibrations Harshness) Levels

Our country is filled with roads having uneven patches and potholes and while we manoeuvre our cars through such sections, the unpaved crumbs, and pebbles hit the car from underneath or get stuck in the wheel wells. The underbody coating’s consistency is so thick that the layer it creates absorbs all the unpleasant noises and vibrations and marginally improves the driving experience.

TYPES OF UNDERBODY COATING :

  1. Rubberized Underbody Coating

    This is generally thought of as the best underbody coating for your car. It preserves the underbody well, protecting it from scratches. Applying this to the undercarriage is not much of a hassle either.

  2. Wax Based Underbody Coating

    This more or less ephemeral undercoating will wear away in a few months’ time. On the upside, wax-based undercoating puts up a big fight against moisture. It is also the most affordable option out there.

  3. Asphalt Based Automotive Undercoating

Best suited for lorries, trucks and large vehicles this provides a greater degree of protection compared to rubber-based coatings. However, asphalt-based coatings contain little amounts of rubber for sound-insulation purposes. The process of applying this coating is a bit time-consuming though.

  1. Polyurethane Underbody Coating

This coating closes up splits and fractures on the underbody of the vehicle. It offers up good protection against corrosion and also bonds with the metal. Unlike in the case of asphalt-based coating, you can paint over the polyurethane coating.

ADVANTAGES OF UNDERCOATING :

  • Fights Rust

    It plays an important role in keeping corrosion at bay. Underbody coating can come in handy especially if you live near the sea, where there is too much humidity, and rusting is just one of those everyday things. You should also seriously consider undercoating if you reside in a place where it snows in winter.

  • Absorbs Noise

    Believe it or not, very thick undercoating can soften the noises that reach the cabin. Since the undercoating is often made up of rubber it absorbs some of the rackets. The occupants of the car could spare themselves of the road noises – at least up to a certain extend.

  • Reinforcement

    If your car comes with stock underbody coating, using another coating on top of it, is not going to hurt. It will offer additional reinforcement, protecting the underbody from water, road debris, gravel and small pebbles. There would also be a lesser chance for the factory coat to flake away.

  • Prolong Car’s Life

    Good undercoating not only defends the underbody from corrosion but also protects the engine and transmission as well! Less rusting coupled with slower wear and tear can surely add years to the lifespan of your vehicle. There would be fewer dents, dings and scratches on the undercarriage for you to fret about.

DISADVANTAGES OF UNDERCOATING :

  • It is less helpful if corrosion is already present For an undercoating to be the most effective, it should be in place before the underbelly of your car begins to rust. If you apply it over corrosion, you will still isolate the metal from further moisture and airflow, which is good, but the existing oxidizing/rusting process will still continue to occur. After rust is already present, applying an undercoating will slow the continuation of the corrosion process and will make your vehicle look better… until the rust breaks its way through the layer of undercoating you’ve applied.
  • It works best on new cars

If you’ve purchased a used vehicle, then the cost of preparing the underbelly for an undercoating might be more than the value of the car. You must remove all the residue from the bottom before it can be applied. Failing to do so will seal in the debris that is present already, which can lead to more problems. The best time to have an undercoating applied is when a vehicle is purchased new because it offers a superior level of protection then.

  • Most vehicles make it five years before corrosion begins to show

For vehicle owners who purchase something new every 3 to 5 years, then rustproofing may not be a good use of your cash. Although an undercoating does add value to a used car, that only applies when the rustproofing product used provides a transferrable lifetime warranty. Most vehicles that are on the road today are able to make it five years before any corrosion begins to show. It may be 7 to 10 years before the functionality of the vehicle is negatively impacted by the lack of an undercoating. If you wash your vehicle regularly, especially during the winter months, then you might be able to save the time and money required for this service.

  • A third-party undercoating service might void your vehicle’s warranty

Some new cars no longer need the undercoating service provided because the structure of the vehicle has it built-in already. If you hire a third-party provider to apply an undercoating, you could void the corrosion-perforation warranty that is factory-provided. Most vehicles today that leave the factory floor are all provided with included rust-proofing.

  • An undercoating is not impervious to damage

An undercoating can provide a hardened layer of protection against dirt and debris that may cause corrosion. Depending on where you drive, however, the lifespan of this product may be minimal. If you drive your vehicle on gravel roads or dirty areas frequently, you reduce the integrity of the protective layer. You might find that your undercoating begins to chip off in as little as 25,000 miles because of this issue. Driving in a salty environment is not the only threat to the integrity of this product.

  • It must be reapplied every 3 to 5 years for the best results

The only way for an undercoating to provide ongoing protection for your vehicle is to have the service repeated frequently. Most owners can have a new layer applied in about 5 years without worrying about their underbelly being compromised. In salty or destructive environments, however, you may need to have a new undercoating applied every 3 years for the best results.

The below images shows the WITH and WITHOUT use of Underbody Coating,

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